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表面残余应力的仪器化压入检测方法研究进展

彭光健 张泰华

彭光健, 张泰华. 表面残余应力的仪器化压入检测方法研究进展. 力学学报, 2022, 54(8): 1-17 doi: 10.6052/0459-1879-22-222
引用本文: 彭光健, 张泰华. 表面残余应力的仪器化压入检测方法研究进展. 力学学报, 2022, 54(8): 1-17 doi: 10.6052/0459-1879-22-222
Peng Guangjian, Zhang Taihua. Progress in instrumented indentation methods for determination of surface residual stress. Chinese Journal of Theoretical and Applied Mechanics, 2022, 54(8): 1-17 doi: 10.6052/0459-1879-22-222
Citation: Peng Guangjian, Zhang Taihua. Progress in instrumented indentation methods for determination of surface residual stress. Chinese Journal of Theoretical and Applied Mechanics, 2022, 54(8): 1-17 doi: 10.6052/0459-1879-22-222

表面残余应力的仪器化压入检测方法研究进展

doi: 10.6052/0459-1879-22-222
基金项目: 国家重点研发计划(2021YFC2202801)和国家自然科学基金(11727803, 12172332和12072009)资助项目
详细信息
    作者简介:

    张泰华,研究员,主要研究方向:微/纳米力学测试技术与应用. E-mail:zhangth66@buaa.edu.cn

  • 中图分类号: O348.3, TG115.5

PROGRESS IN INSTRUMENTED INDENTATION METHODS FOR DETERMINATION OF SURFACE RESIDUAL STRESS

  • 摘要: 针对表面残余应力的仪器化压入检测方法, 阐释利用压入方式检测残余应力的基本原理及其力学机制, 梳理建立残余应力压入检测方法的常用技术路线, 结合残余应力压入检测方法的不同分类, 着重分析六种代表性压入检测方法的优势与局限, 讨论验证压入检测方法可靠性的常用方法, 最后总结残余应力压入检测方法的研究进展, 展望未来的发展趋势为建立无需参考试样一体化检测材料力学参数和非等轴残余应力的仪器化压入分析方法, 探讨建立方法的四个研究要领, 即机制清楚、分析可靠、技术可行、结果可信. 仪器化压入检测技术是郑哲敏先生晚年的研究兴趣之一, 作者在中科院力学所工作期间曾受到郑哲敏先生的热切关注和提问式激励, 谨以此文纪念郑哲敏先生逝世周年.

     

  • 图  1  平面非等轴残余应力的等效分解示意图

    Figure  1.  Schematic diagram of decomposition of non-equibiaxial residual stress

    图  2  常见压头形状及其对应的压痕轮廓

    Figure  2.  Commonly used indenters and the corresponding residual imprint

    图  3  等轴残余应力对锥形压入载荷−深度曲线的影响

    Figure  3.  Effect of equibiaxial residual stress on instrumented conical indentation load-depth curves

    图  4  残余应力对压痕形貌隆起/凹陷的影响示意图

    Figure  4.  Schematic diagram for the effect of residual stress on indentatoin pile-up/sink-in

    图  5  不同相对压入深度下非等轴残余应力对残余压痕轮廓椭圆率的影响[23]

    Figure  5.  Effect of non-equibiaxial residual stress on the ellipticity of residual imprints at various relative indentation depths[23]

    图  6  不同残余应力下球形压入的等效塑性区域[41]

    Figure  6.  Plastic zone of spherical indentation with different residual stresses[41]

    图  7  等轴应力分量相同时, 剪切应力分量对压入载荷–深度曲线的影响[41]

    Figure  7.  Effect of shear stress part on the indentation load-depth curves when equibiaxial stress parts are identical[41]

    图  8  努氏压入法检测非等轴残余应力的原理示意图

    Figure  8.  Schematic diagram for determination of non-equibiaxial residual stress via Knoop indentation

    图  9  球形压入法检测非等轴残余应力的原理示意图

    Figure  9.  Schematic diagram for determination of non-equibiaxial residual stress via spherical indentation

    图  10  单向弯曲预应力引入夹具[53]

    Figure  10.  Uniaxial-stress-generating jig via one-direction bending[53]

    图  11  单轴拉压预应力引入夹具[27]

    Figure  11.  Uniaxial-stress-generating jig through unixial tension/compression[27]

    图  12  双向弯曲预应力引入夹具[64]

    Figure  12.  Biaxial-stress-generating jig through two-direction bending[64]

    图  13  双轴拉压预应力引入夹具[23]

    Figure  13.  Biaxial-stress-generating jig through biaxial tension/compression[23]

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出版历程
  • 收稿日期:  2022-05-26
  • 录用日期:  2022-06-21
  • 网络出版日期:  2022-06-21

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