A COMPARATIVE STUDY ON THE TORSIONAL VIBRATION ATTENUATION OF CLOSED-LOOP INTERNAL COMBUSTION ENGINE SHAFTING USING TUNED MASS DAMPER AND NONLINEAR ENERGY SINK
-
摘要: 传统线性减振器在抑制内燃机轴系的扭转振动方面有着长期的应用, 但较窄的减振带宽限制了其性能的发挥. 考虑到内燃机闭环轴系的周期性激振力随转速的变化而变化, 其在相对较宽的频率域内实现高效的减振十分必要. 为了探究非线性能量阱(nonlinear energy sink, NES) 替代调谐质量阻尼器(tuned mass damper, TMD) 抑制曲轴扭转振动的可行性, 本文将建立曲轴的多惯量非线性闭环自激耦合振荡模型, 在此基础上, 研究TMD和NES对闭环曲轴扭振减振的影响规律. 分析过程综合考虑了轴系不同轴段位置的瞬态和稳态扭转振动, 除此之外, 定义了振动密度, 性能领先效率和波动率3种函数综合考虑不同动力吸振器(dynamic vibration absorber, DVA) 的性能优劣. 讨论了NES和TMD在不同的设计参数下(变刚度、变阻尼和变位置排布) 的减振效率和鲁棒性. 结果表明, NES和TMD控制曲轴扭振时具有不同的刚度及阻尼失效区间. 随着设计参数的变化, NES和TMD的减振性能交替领先, NES的综合性能领先了24.5%, TMD的综合性能领先了3.3%. 同时, NES具有较高的阻尼依赖性(13.6%), TMD具有较高的刚度(3.6%)及位置依赖性(25.6%).Abstract: Traditional linear vibration absorber has long been used in vibration suppression, but its performance is limited by its narrow bandwidth. Considering that the cyclic excitation force of closed-loop shafting of internal combustion engine varies with the speed, it is necessary to achieve efficient vibration reduction in a relatively wide frequency domain. In order to investigate the feasibility of nonlinear energy sink (NES) replacing tuned mass damper (TMD) to suppress the torsional vibration of crankshaft, a multi-inertias nonlinear closed-loop self-excited coupled oscillation model (M-NCSCO) is established in this study. Based on this, the effects of TMD and NES on torsional vibration of crankshaft are studied. The transient and steady-state torsional oscillations at different coaxial segments of shafting are considered comprehensively in the analysis process. In addition, three functions of vibration density, performance lead efficiency and fluctuation ratio are defined to consider the performance of the dynamic vibration absorbers (DVA). The efficiency and robustness of NES and TMD under different design parameters (variable stiffness, variable damping and variable position arrangement) are discussed. The results show that NES and TMD have different stiffness and damping failure interval when controlling crankshaft torsional vibration. With the change of design parameters, NES and TMD lead the performance of vibration reduction alternately, with a combined performance of 24.5% for NES and 3.3% for TMD. At the same time, NES has a high damping dependence (13.6%), TMD has a high stiffness dependence (3.6%) and position dependence (25.6%).
-
表 1 发动机运转时的主要状态
Table 1. The main parameters of marine diesel engine operating conditions.
Speed/rpm Power/kW Injection time/(°)ATDC 1000 110 −26 1000 165 −26 1000 220 −26 -
[1] 刘佳鑫, 顾灿松, 袁兆成, 等. 结构与参数对曲轴扭振减振器减振效果影响研究. 机械设计与制造, 2020, 12: 282-288 (Liu Jiaxin, Gu Cansong, Yuan Zhaocheng, et al. Research on the influence of structure forms and design parameters on damping effect of torsional vibration dampers (TVD). Machinery Design & Manufacture, 2020, 12: 282-288 (in Chinese) doi: 10.3969/j.issn.1001-3997.2020.04.068LIU Jiaxin, GU Cansong, YUAN Zhaocheng, et al. Research on the Influence of Structure Forms and Design Parameters on Damping Effect of Torsional Vibration Dampers (TVD). Machinery Design & Manufacture, 2020, 12: 282-288. (in Chinese)) doi: 10.3969/j.issn.1001-3997.2020.04.068 [2] 郭一鸣. 发动机曲轴橡胶扭转减振器动力学建模及性能匹配的研究 [博士论文]. 广州: 华南理工大学, 2016Guo Yiming. Study on the dynamic modeling and peformance matching of the rubber-damped torsional vibration damper for the crankshaft system of the engine [PhD Thesis]. Guangzhou: South China University of Technology, 2016. (in Chinese) [3] Han H S, Lee K H, Park S H. Parametric study to identify the cause of high torsional vibration of the propulsion shaft in the ship. Engineering Failure Analysis, 2016, 59: 334-346 doi: 10.1016/j.engfailanal.2015.10.018 [4] Wen X F, Yuan Q, Lu J S, et al. Analysis of propulsion shafting torsional vibration of vessels with double engines and double propellers. Advanced Materials Research, 2012, 479-481: 1310-1313 doi: 10.4028/www.scientific.net/AMR.479-481.1310 [5] Tan W, Cong Z, Zhe T, et al. Analysis of torsional vibration of large-scale ship propulsion shafting. ASME 2015 34 th International Conference on Ocean, Offshore and Arctic Engineering. Canada, 2015: 1-6. [6] Wang M, Xiao N, Fan M. The torsional vibration simulation of the diesel engine crankshaft system based on multi-body dynamic model. Proceedings of the Institution of Mechanical Engineers, Part K:Journal of Multi-body Dynamics, 2021, 235(3): 443-451 doi: 10.1177/14644193211020247 [7] Wang F, Xia J, Xu X, et al. Torsional vibration-considered energy management strategy for power-split hybrid electric vehicles. Journal of Cleaner Production, 2021, 296(5): 126399 [8] Mitm A, Dy A, Gdlb C. Dynamical analysis of series hybrid electric vehicle powertrain with torsional vibration: Ant monotonicity and coexisting attractors. Chaos, Solitons & Fractals, 2021, 150: 1-10 [9] Ni S, Guo Y, Li W, et al. Effect of advanced injection angle on diesel engine shaft torsional vibration. International Journal of Engine Research, 2020, 22(5): 1395-1420 [10] Guo Y, Li W, Yu S, et al. Diesel engine torsional vibration control coupling with speed control system. Mechanical Systems and Signal Processing, 2017, 94: 1-13 doi: 10.1016/j.ymssp.2017.01.017 [11] Vollberg D, Gibson P, Schultes G, et al. Smart in-cylinder pressure sensor for closed-loop combustion control. Journal of Sensors and Sensor Systems, 2022, 11: 1-13 doi: 10.5194/jsss-11-1-2022 [12] Ma K, Du J, Liu Y. Nonlinear dynamic behavior analysis of closed-loop self-excited crankshaft model using improved Newmark-β method. Nonlinear Dynamics, 2023, 111: 5107-5124 doi: 10.1007/s11071-022-08100-3 [13] Silva C, Manin L, Rinaldi R G, et al. Dynamics of Torsional Vibration Damper (TVD) pulley, implementation of a rubber elastomeric behavior, simulations and experiments. Mechanism and Machine Theory, 2019, 142: 103583 doi: 10.1016/j.mechmachtheory.2019.103583 [14] Zeng L, Xu Y, Huang J, et al. Dynamic characteristics analysis of a circumferential short spring dual mass flywheel with the influence of centrifugal force and friction. Symmetry, 2021, 13(8): 1-21 [15] 曾礼平, 黄杰, 宋立权, 等. 计及间隙和转矩滞回变化的双质量飞轮冲击特性及动态响应分析. 振动与冲击, 2022, 41(23): 9 (Zeng Liping, Huang Jie, Song Liquan, et al. Impact characteristics and dynamic response analysis of two-mass flywheel taking into account clearance and torque hysteresis changes. Journal of Vibration and Shock, 2022, 41(23): 9 (in Chinese)Zeng Liping, Huang Jie, Song Liquan, et al. Impact characteristics and dynamic response analysis of two-mass flywheel taking into account clearance and torque hysteresis changes. Journal of Vibration and Shock, 2022, 41(23): 9. (in Chinese)) [16] 侯高杰, 徐永晨, 张亚伟, 等. 改善轰鸣振动与换挡冲击的双质量飞轮优化设计. 噪声与振动控制, 2022(2): 042 (Hou Gaojie, Xu Yongchen, Zhang Yawei, et al. Optimization design of dual-mass flywheel for improving roar vibration and shift impact. Noise and Vibration Control, 2022(2): 042 (in Chinese)Hou Gaojie, Xu Yongchen, Zhang Yawei, et al. Optimization Design of Dual-mass Flywheel for Improving Roar Vibration and Shift Impact. Noise and Vibration Control, 2022(002): 042. (in Chinese)) [17] Zhou Y, Shi X, Rao W, et al. Feasibility study of single-mass flywheels with centrifugal pendulum vibration absorbers in vehicles with dual-clutch transmissions. Journal of Vibration and Control, 2022, 29(13-14): 3213-3226 [18] Gomez E R, Sjostrand J, Kari L. Torsional vibrations in heavy-truck powertrains with flywheel attached centrifugal pendulum vibration absorbers. Mechanism and Machine Theory, 2022, 167: 104547 doi: 10.1016/j.mechmachtheory.2021.104547 [19] Manchi V, Sujatha C. Torsional vibration reduction of rotating shafts for multiple orders using centrifugal double pendulum vibration absorber. Applied Acoustics, 2021, 174: 107768 doi: 10.1016/j.apacoust.2020.107768 [20] Vakakis A F, Manevitch L I, Gendelman O, et al. Dynamics of linear discrete systems connected to local, essentially non-linear attachments. Journal of Sound and Vibration, 2003, 264(3): 559-577 doi: 10.1016/S0022-460X(02)01207-5 [21] He M X, Tang Y, Ding Q. Dynamic analysis and optimization of a cantilevered beam with both the acoustic black hole and the nonlinear energy sink. Journal of Intelligent Material Systems and Structures, 2022, 33: 70-83 doi: 10.1177/1045389X211011679 [22] Zhao Y, Du J. Vibration suppression and dynamic behavior analysis of an axially loaded beam with NES and nonlinear elastic supports. Journal of Vibration and Control, 2023, 29: 844-857 doi: 10.1177/10775463211053455 [23] Aghayari J, Bab S, Safarpour P, et al. A novel modal vibration reduction of a disk-blades of a turbine using nonlinear energy sinks on the disk. Mechanism and Machine Theory, 2021, 155: 104048 doi: 10.1016/j.mechmachtheory.2020.104048 [24] Yao G, Qiao Y. Vibration suppression and energy absorption of plates in subsonic airflow using an energy harvester enhanced nonlinear energy sink. Journal of Vibration and Control, 2023, 29: 2301-2315 doi: 10.1177/10775463221077779 [25] Cao Y, Yao H, Li H, et al. Torsional vibration dynamics of a gear-shafting system attaching a nonlinear energy sink. Mechanical Systems and Signal Processing, 2022, 176: 1091752 [26] Guo C, AL-Shudeifat M A, Vakakis A F, et al. Vibration reduction in unbalanced hollow rotor systems with nonlinear energy sinks. Nonlinear Dynamics, 2015, 79: 527-538 doi: 10.1007/s11071-014-1684-7 [27] Bab S, Najafi M, Sola J F, et al. Annihilation of non-stationary vibration of a gas turbine rotor system under rub-impact effect using a nonlinear absorber. Mechanism and Machine Theory, 2019, 139: 379-406 doi: 10.1016/j.mechmachtheory.2019.05.005 [28] Ahmadabadi Z N. Nonlinear energy transfer from an engine crankshaft to an essentially nonlinear attachment. Journal of Sound and Vibration, 2018, 443: 139-154 [29] Haris A, Motato E, Theodossiades S, et al. A study on torsional vibration attenuation in automotive drivetrains using absorbers with smooth and non-smooth nonlinearities. Applied Mathematical Modelling, 2016, 46: 674-690 [30] Haris A, Alevras P, Mohammadpour M, et al. Design and validation of a nonlinear vibration absorber to attenuate torsional oscillations of propulsion systems. Nonlinear Dynamics, 2020, 100(1): 33-49 doi: 10.1007/s11071-020-05502-z [31] 李文东. 发动机曲轴系扭转振动分析与配置优化 [硕士论文]. 上海: 上海海洋大学, 2022Li Wendong. Torsional vibration analysis and configuration optimization of engine crankshaft system [Master Thesis]. Shanghai: Shanghai Ocean University, 2022. (in Chinese)) [32] 倪世威. 考虑扭振与喷油提前角耦合的柴油机振动特性研究 [博士论文]. 哈尔滨: 哈尔滨工程大学, 2021Ni Shiwei. The Research of Diesel Engine Vibration Characteristics of Considering the Coupling between Torsional Vibration and Advanced Injection Angle [Ph. D. Thesis]. Harbin: Harbin Engineering University, 2021. (in Chinese)) [33] Alnahhal W, Aref A. Numerical evaluation of dynamic response by using modified Newmark’s method. Jordan Journal of Civil Engineering, 2019, 13(1): 30-43 -