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中文核心期刊

基于声波技术的桥塞泄漏实时监测装置设计方案

Design Proposal for a Real-Time Leak Monitoring Device for Bridge Plugs Based on Acoustic Technology

  • 摘要: 检测桥塞位置及泄漏量是掌握桥塞工况、实现分段多簇水力压裂施工实时量化监测的关键,对压裂效果评估和工艺优化具有重要意义。本文以桥塞位置精准检测和泄漏量有效识别为核心目标,结合数值仿真与数值信号处理的方法开展以下研究,首先,分析桥塞施工工况,提出声波监测思路,再基于k-ω湍流模型与对流波动理论,建立桥塞工况实时监测数值模型;其次,基于设备工作原理与数值信号处理原理,使用经验模态分析(Empircal Mode Decomposition-EMD)提取信号特征参数;最后,采用主成分分析方法(Principe Component Analysis-PCA)降低维度以及随机森林(Random Forest-RF)判断的数字信号处理方法。在本文介绍的设备方案和数字信号处理方法支撑下,桥塞位置检测精度达96%以上;在有限数据集条件下,使用随机森林算法识别桥塞泄漏量,训练所得模型的R2超过0.9,绝对平均误差仅0.0105m3/min。该研究成果对于提高压裂施工效率、优化压裂设计、降低施工风险具有重要的理论意义和应用价值。

     

    Abstract: Detecting bridge plug position and leakage volume is crucial for understanding bridge plug operational status and enabling real-time quantitative monitoring during staged multi-cluster hydraulic fracturing operations. This is of significant importance for evaluating the effectiveness of fracturing and optimizing fracturing processes. This paper focuses on the core objectives of precise bridge plug position detection and effective identification of leakage volume. Combining numerical simulation with numerical signal processing methods, the following research is conducted: First, by analyzing bridge plug operation conditions, an acoustic monitoring approach is proposed. Then, based on the k-ω turbulence model and convective wave theory, a numerical model for real-time monitoring of bridge plug conditions is established. Second, leveraging equipment principles and numerical signal processing, Empirical Mode Decomposition (EMD) is employed to extract signal feature parameters. Finally, Principal Component Analysis (PCA) is used for dimensionality reduction, and Random Forest (RF) is applied for digital signal processing-based leakage volume identification. Supported by the equipment design and digital signal processing methods introduced herein, plug position detection accuracy exceeds 96%. Under limited dataset conditions, the Random Forest algorithm achieves an R2 value exceeding 0.9 for plug leakage volume identification, with an absolute mean error of only 0.0105 m3/min. These research outcomes hold significant theoretical and practical value for enhancing fracturing efficiency, optimizing fracturing design, and mitigating operational risks.

     

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