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中文核心期刊

基于对流-扩散方程的含自支撑内部孔结构拓扑优化

Topology Optimization with Self-supported Enclosed-voids through Convection-diffusion Equations

  • 摘要: 针对复杂结构增材制造过程中包含在内部孔里面的辅助支撑难以移除的问题,本文提出了一种基于对流-扩散方程的自支撑内部孔设计方法,能够在结构拓扑优化中控制内部孔悬空角以消除辅助支撑。在变密度拓扑优化中,由于缺乏结构边界的显式描述,从而难以识别内部孔并量化和控制悬空角。本文利用对流-扩散方程模拟沿打印方向的光照过程,能够识别光照下的阴影区域作为内部孔区域,进而结合密度梯度构建了内部孔悬空角的全局约束。此外,为了保证识别得到的内部孔区域不包含外部悬垂面,本文结合密度过滤和阶跃函数映射对中间拓扑构型进行了侵蚀,能够有效避免对外部悬垂面的控制。通过算例验证了所提出方法在包含自支撑内部孔结构拓扑优化方面的有效性,并探讨了控制参数对优化结果的影响,为结合拓扑优化和增材制造开展复杂结构一体化设计与加工提供了支撑。

     

    Abstract: In the additive manufacturing of complex structures, the auxiliary supports put on the enclosed voids are difficult to remove after build. To solve this issue, this paper proposes a convection-diffusion equation based approach for designing self-supported enclosed voids. In the density-based topology optimization, due to the lack of explicit boundary representation, it is challenging to identify the enclosed voids and control their overhang angle. In this paper, by simulating the transport of light along the build direction, we can identify the shadowed region as the enclosed voids regions. Combined with the density-gradient, a global constraint is constructed to constrain the overhang angle of the enclosed voids. In addition, in order to exclude the external overhang boundaries from the identified enclosed voids region, the intermediate density fields are eroded through the PDE-based density filtering and the Heaviside projection. Numerical examples are presented to demonstrate the efficacy of the proposed topology optimization method in the design of self-supported enclosed voids. The proposed method would help to further combine topology optimization and additive manufacturing for the generative design and fabrication of complex structures.

     

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