EI、Scopus 收录
中文核心期刊

瞬态传热下考虑材料属性温度相关特性的涡轮盘结构拓扑优化

TOPOLOGY OPTIMIZATION OF TURBINE DISK STRUCTURES CONSIDERING TEMPERATURE-DEPENDENT MATERIAL PROPERTIES UNDER TRANSIENT HEAT TRANSFER

  • 摘要: 涡轮盘转子服役于强瞬态热冲击环境, 其材料属性随温度场剧烈演化. 现有涡轮盘结构设计的研究通常采用假设材料属性恒定或将瞬态传热简化为固定温度场的方法来避免巨大计算消耗. 但以上方法使得设计工况与实际工况存在偏差, 导致设计结果不安全或过于保守. 为解决上述问题, 本研究提出了一种在瞬态传热下考虑材料属性温度相关特性的涡轮盘结构拓扑优化方法. 该方法在优化模型中将材料属性温度相关性的非线性迭代计算同步耦合于瞬态准静态热弹性分析过程, 采用Picard迭代法进行瞬态传热下材料属性随温度变化的准静态热弹性分析, 利用P-范数积分来表征结构响应的时域最大值. 数值算例结果表明, 相比于假设材料属性恒定方法和将瞬态传热简化为固定温度场的方法, 本文方法能够准确反映热载荷瞬态效应对材料属性温度相关特性的影响, 在不同热载荷作用时间下均能保证设计结果满足应力约束且实实现本文优化设置下的更优设计, 实现了瞬态传热下材料属性温度相关涡轮盘结构的精准设计.

     

    Abstract: Turbine disk rotors serve in severe transient thermal shock environments, and their material properties evolve drastically with the temperature field. Existing studies on turbine disk structural design usually adopt the assumption of constant material properties or simplify transient heat conduction into a fixed temperature field, so as to avoid enormous computational consumption. However, the above methods cause deviations between the design condition and the actual operating condition, leading to design results that are unsafe or overly conservative. To solve the above problems, this study proposes a topology optimization method for turbine disk structures that considers the temperature-dependent characteristics of material properties under transient heat conduction. In the optimization model, the nonlinear iterative calculation of the temperature dependence of material properties is synchronously coupled into the transient quasi-static thermoelastic analysis process. The Picard iteration method is adopted to perform the quasi-static thermoelastic analysis under transient heat conduction in which material properties vary with temperature, and the P-norm integral is used to characterize the time-domain maximum value of the structural response. The results of numerical examples show that, compared with the method assuming constant material properties and the method simplifying transient heat conduction into a fixed temperature field, the proposed method can accurately reflect the influence of the transient effect of thermal loads on the temperature-dependent characteristics of material properties. Under different thermal load action times, the proposed method can ensure that the design results satisfy the stress constraints and achieve a better design under the optimization setting of this paper, thus realizing the precise design of turbine disk structures with temperature-dependent material properties under transient heat conduction.

     

/

返回文章
返回