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中文核心期刊

力-热载荷下核承压部件棘轮分析的直接方法

A DIRECT METHOD FOR RATCHETING ANALYSIS OF NUCLEAR PRESSURE COMPONENTS UNDER THERMO-MECHANICAL LOADING

  • 摘要: 棘轮失效是压力容器、管道等核设施关键部件在力-热载荷循环作用下的一种典型失效形式. 通过棘轮分析确定结构不发生棘轮失效的安全载荷范围, 对于结构设计与完整性评价具有重要意义. 本文基于应力补偿法(Stress Compensation Method, SCM)框架提出了核承压部件棘轮分析的一种直接方法. 首先, 对应力补偿法进行扩展, 使其具备弹塑性结构稳定循环分析功能. 其次, 基于弹塑性稳定循环分析最小定理给出了用于确定棘轮边界的下限定理, 表明对于可分解为循环载荷与恒定载荷的加载情形, 可通过一次稳定循环分析与一次安定下限分析, 直接确定棘轮下限边界. 在此基础上, 结合稳定循环分析与安定下限分析, 建立了完整的棘轮分析方法, 并通过引入线搜索算法进一步提高了求解效率. 最后, 通过数值算例对所提出方法进行了验证. 对于带孔方板算例, 通过与已有文献中结果以及商业有限元参考解的比较验证了所提出方法的准确性和有效性. 通过迭代收敛曲线的对比展示了线搜索算法对于求解效率的提升. 对于力热载荷下的管接头算例, 分析了算法的网格敏感性, 验证了所提出方法对实际工程问题的适用性. 本文所提出方法进一步完善了应力补偿法的方法体系, 为力-热载荷下核承压部件的棘轮分析和结构完整性评价提供了有力工具.

     

    Abstract: Ratcheting failure is a typical failure mode of nuclear pressure components, such as pressure vessels and piping systems, subjected to cyclic thermo-mechanical loading. Determining the safe load domain that prevents ratcheting failure through ratcheting analysis is of great significance for structural design and integrity assessment. In this work, a direct method for ratcheting analysis of elastoplastic structures is proposed within the framework of the Stress Compensation Method (SCM). First, the conventional SCM is extended to facilitate the capability of steady cyclic analysis for elastoplastic structures. Second, a lower-bound theorem is derived for the determination of ratcheting boundary based on the elastoplastic steady cyclic analysis minimum theorem. The lower-bound theorem indicates that, when the applied cyclic load can be decomposed into a constant component and a cyclic component, the ratcheting boundary can be directly determined by performing a single steady cyclic analysis together with a single shakedown analysis. Based on the lower-bound theorem and the established capabilities of SCM for steady cyclic analysis and lower-bound shakedown analysis, the procedure for ratcheting analysis is developed. In addition, a line search algorithm is introduced to further improve the computational efficiency of the proposed method. Finally, the proposed method is validated through numerical examples. For the square plate with a circular hole, the accuracy and effectiveness of the method are verified by comparisons with results reported in the literature and reference solutions obtained by commercial finite element software, while the efficiency improvement achieved by the line search algorithm is demonstrated through iteration convergence curves. For the pipe joint subjected to thermal-mechanical loads, the mesh sensitivity of the algorithm is analyzed, and the applicability of the proposed approach to practical engineering problems is verified. The proposed method extends the methodological framework of SCM, and provides an effective approach for ratcheting analysis and structural integrity assessment of nuclear pressure components under thermo-mechanical loading.

     

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