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中文核心期刊

低温诱导轮叶顶泄漏涡空化非定常演化特性研究

STUDY ON UNSTEADY EVOLUTION CHARACTERISTICS OF TIP LEAKAGE VORTEX CAVITATION IN CRYOGENIC INDUCER

  • 摘要: 低温诱导轮作为液体火箭发动机涡轮泵的核心部件, 其在高速运转中极易发生间隙空化, 影响涡轮泵安全可靠运行. 为揭示低温诱导轮叶顶泄漏涡(TLV)空化流动非定常演化特征, 本文以典型的低温介质液氮为工质, 采用大涡模拟湍流模型与Singhal空化模型, 预测了诱导轮内部TLV空化的非定常演化过程, 并基于Ito等人的实验结果对本文数值结果进行了验证. 数值结果表明: 在设计工况下扬程系数的误差为2.64%, 小流量工况下的最大预测误差为4.31%, 数值方法可精准捕捉了空穴的非定常演化过程. 研究发现, 低温诱导轮叶顶泄漏涡空化存在两种典型演化模式, 分别为主要泄漏涡(P-TLV)与次要泄漏涡(S-TLV)空化, 二者具有明显的分离演化特征, 前者表现为大尺度空穴的脱落溃灭, 后者则沿叶片表面持续向下游发展, 呈现小尺度空穴脱落特征; 叶顶间隙泄漏流与主流的强剪切作用主导TLV演化过程, 其发展会降低主流速度并改变高涡量区分布, 促使P-TLV与S-TLV多涡结构共存; 基于势转子焓理论分析了TLV空化和热效应的影响, 发现空化区域呈现低势转子焓、低科氏力的特征, 而S-TLV空穴呈现高势转子焓梯度(PRG), 更易诱发沿径向的二次流产生, 进而加剧局部流动损失. 本研究对于提升低温诱导轮内的流动品质并改善空化性能具有设计参考价值.

     

    Abstract: As the core component of the liquid rocket engine turbopump, the cryogenic inducer is prone to gap cavitation during high-speed operation, which affects the safe and reliable operation of turbopump. To reveal the unsteady evolution characteristics of tip leakage vortex (TLV) cavitation flow in cryogenic inducer, this study predicted the unsteady evolution of liquid nitrogen TLV cavitation inside the inducer by using large eddy simulation turbulence model and Singhal cavitation model. The reliability of numerical simulation was verified by the experimental results conducted by Ito et al. The numerical results show that the error of the head coefficient is 2.64% under the design condition, and the maximum prediction error is 4.31% under the small flow condition, with the evolution process of the cavity accurately captured. Two typical evolution modes of TLV cavitation in cryogenic inducer are observed, namely leakage vortex (P-TLV) and the secondary leakage vortex (S-TLV) cavitation. These two modes exhibit distinct separated evolution characteristics: the former is characterized by the shedding and collapse of large-scale cavities, while the latter continues to develop downstream along the blade surface showing the characteristics of small-scale cavity shedding. The strong shear between the tip leakage flow and the mainstream dominates the evolution process of TLV, and its development will reduce the mainstream velocity and change the distribution of high vorticity region, which promotes the coexistence of multi-vortex structures such as P-TLV and S-TLV. Based on the potential rothalpy theory, the influence of TLV cavitation and thermal effect is analyzed. It is found that the cavitation region presents the characteristics of low potential rothalpy and Coriolis force, while the S-TLV cavity presents a high potential rothalpy gradient (PRG), which is more likely to induce secondary flow along the radial direction and aggravate the flow loss. This study has design reference value for improving the flow quality in cryogenic inducer and improving the cavitation performance.

     

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