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充液贮箱耦合晃动系统流体动态演化特性研究

STUDY ON THE FLUID DYNAMIC EVOLUTION UNDER RIGID BODY-FLUID COUPLING EFFECT IN PARTIALLY FILLED TANK

  • 摘要: 航天器空间点火、在轨机动等任务中, 受到变推力作用, 贮箱内推进剂易发生晃动, 同时反作用于航天器, 引发系统刚−液耦合晃动, 增加了系统协同与高精度控制的难度. 基于开源计算流体力学平台OpenFOAM开发贮箱−流体刚−液耦合晃动求解器, 通过在每个时间步内迭代求解刚体四元数方程与流体Navier-Stokes方程实现六自由度运动双向耦合. 针对空间推进剂贮箱在外力作用下液体沉底过程开展数值模拟, 贮箱形状为圆柱形两端椭圆封头, 分析了充液率、沉底加速度、是否考虑耦合效应对流体气液形貌与分布、质心振荡特征、角速度演化响应、沉底效果等的影响, 研究发现: 流体振荡与沉底效果不随充液率而单调改变, 沉底加速度能有效提高沉底速度与效率, 但加剧了高充液率下的流体振荡. 高充液率下耦合效应显著, 其主要影响为造成系统六自由度扰动, 进而激发新振荡频率, 减缓了振荡衰减, 不利于液体沉底. 总体而言, 低充液率下耦合效应弱, 有利于系统整体稳定, 但气液界面易失稳, 导致气液掺混; 高充液率耦合效应强, 但沉底效果更好, 因此建议综合考虑剩余推进剂量、外载、刚−液耦合扰动对系统稳定性与鲁棒性的影响. 本文揭示了充液贮箱耦合晃动系统流体动态演化特性, 为当前研究较少关注的系统耦合效应提供了理论与分析工具、数值模拟数据, 也为航天器多次点火过程中的流体管理方案优化提供参考.

     

    Abstract: During spacecraft missions such as in-orbit ignition and maneuvering, propellant in tanks is prone to sloshing under variable thrust, which in turn exerts reaction forces on the spacecraft, inducing rigid body-liquid coupled oscillations and increasing the difficulty of coordinated and high-precision control. A rigid body-fluid coupled sloshing solver for propellant tanks was developed based on the open-source CFD (Computational Fluid Dynamics) platform OpenFOAM, in which the rigid body quaternion equations and the fluid Navier-Stokes equations are iteratively solved at each time step to achieve a two-way coupled simulation of the system’s six-degree-of-freedom dynamics. Numerical simulations were conducted to investigate liquid settling in cylindrical propellant tanks with elliptical end caps under various external forces. The effects of filling ratio, settling acceleration, and the presence of coupling on the gas-liquid interface morphology, fluid distribution, center-of-mass oscillation, evolution of the angular velocity response, and settling efficiency were analyzed. Results indicate that fluid oscillation and settling efficiency do not change monotonically with the filling ratio. Increasing the settling acceleration effectively enhances the settling rate and efficiency but amplifies fluid oscillations at high filling ratios. Coupling effects are significant at high filling ratios, mainly inducing six-degree-of-freedom (6-DOF) disturbances, exciting new oscillation frequencies, and slowing the decay of oscillations, which is unfavorable for liquid settling. However, at low filling ratios, coupling effects are weaker, favoring overall system stability, although the gas-liquid interface tends to destabilize, which leads to gas-liquid mixing. In summary, this study suggests that both residual propellant volume and external loading conditions, along with rigid body-liquid coupled disturbances, should be considered in assessing system stability and robustness. The present work reveals the dynamic evolution characteristics of coupled sloshing in partially filled tanks, provides theoretical and numerical tools to study system coupling effects that are rarely addressed, and offers insights for optimizing fluid management strategies in spacecraft.

     

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