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中文核心期刊

高超声速稀薄环境微小热流精细化测量技术评估

EVALUATION OF PRECISE MEASUREMENT TECHNOLOGY FOR MINIMAL HEAT FLUX IN HYPERSONIC RAREFIED ENVIRONMENT

  • 摘要: 飞行器在高空稀薄流域飞行时, 尽管表面热流很低, 但长时间的累积加热使得热载荷也不容忽视, 因此微小热流的精确测量是飞行器热安全、精细化设计、性能优化和可靠性提升的核心环节. 以平板为研究对象, 采用双节点同轴热电偶、整体式热电偶、薄壁量热计等点测量技术以及红外热图和磷光热图等面测量技术, 在高超声速低密度风洞中开展系统的热流实验测量, 对各种热流测量技术在稀薄气动热测量中的表现进行定量评估. 同时, 针对长时间运行的暂冲式低密度风洞, 提出了一种基于参考端温度修正的双节点同轴热电偶热流辨识方法. 结果表明: 在长时间运行的暂冲式低密度风洞中, 采用参考端温度修正可以提高同轴热电偶的测量有效时间, 从而提高测量精度. 传统的磷光涂层对于1 kW/m2以下的热流测量效果较差, 需要发展更高灵敏度的涂层材料. 传统的气动热测量实验技术在稀薄来流条件下同样适用, 但是需要严格遵循一维半无限大假设, 在保证传感器信噪比的基础上尽量缩短模型加热时间, 减小横向传热影响. 双节点同轴热电偶、整体式热电偶、薄壁量热计、红外热图与磷光热图测得的热流数据与 DSMC 仿真结果吻合较好, 为 70 km 以上稀薄高超声速来流条件下的算法验证提供了有效的平板标模热流数据.

     

    Abstract: For flight vehicles operating in high-altitude rarefied flow regimes, the surface heat flux levels are relatively low due to the reduced density of the surrounding atmosphere. However, prolonged cumulative heating over extended flight durations can still generate significant thermal loads, which should not be neglected in engineering practice. Therefore, the precise measurement of minute heat fluxes is critically important for ensuring flight safety, enabling refined thermal design, optimizing aerodynamic performance, and enhancing overall system reliability. In this study, a flat plate model is employed to systematically investigate various heat flux measurement techniques within a hypersonic low-density wind tunnel. Both point measurement methods—including dual-junction coaxial thermocouples, integrated thermocouples, and thin-wall calorimeters—and surface measurement techniques such as infrared thermography and phosphorescence thermography were quantitatively evaluated under rarefied aerodynamic heating conditions. Furthermore, a heat flux identification method based on reference junction temperature correction is proposed specifically for dual-junction coaxial thermocouples applied in long-running intermittent low-density wind tunnels. The experimental results demonstrate that applying reference junction temperature correction effectively extends the valid measurement duration and improves the measurement accuracy of coaxial thermocouples in such facilities. It is also found that conventional phosphorescence coatings exhibit limited sensitivity when the heat flux falls below 1 kW/m2, which necessitates the future development of higher-sensitivity coating materials. Traditional aerodynamic heat measurement techniques remain applicable under rarefied inflow conditions, provided that strict adherence to the one-dimensional semi-infinite assumption is maintained. To minimize lateral heat transfer effects while preserving an adequate sensor signal-to-noise ratio, the heating time of the model should be kept as short as possible. Finally, the heat flux data obtained from all five measurement techniques agree well with the results of direct simulation Monte Carlo (DSMC) simulations. These DSMC results provide valid flat-plate benchmark heat flux data for algorithm verification under rarefied hypersonic inflow conditions at altitudes above 70 km.

     

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