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正交贯穿机织复合材料层间剪切力学的细观尺度建模

MESOSCALE MODELING OF INTERLAMINAR SHEAR MECHANICS IN ORTHOGONAL THROUGH INTERLOCK WOVEN COMPOSITES

  • 摘要: 三维正交贯穿机织碳纤维复合材料因其独特的厚度方向增强结构, 显著提升了抗分层能力, 对于确保复合材料结构的可靠性与长寿命服役具有重要意义. 为揭示其层间剪切性能背后的细观力学机制, 本文结合短梁剪切(SBS)试验、显微CT损伤观测及细观多尺度有限元建模方法, 对正交贯穿机织复合材料在层间剪切载荷下的应力传递路径与损伤演化规律进行了系统研究. 结果表明: 短梁剪切载荷作用下, 试件压缩端表面经纱最先出现压缩损伤; 随后纬纱在拉伸端发生横向拉伸损伤; 层间剪切损伤首先起始于经纱剪应力集中区域, 并沿纱线轴向逐步扩展; 界面脱粘在高剪切应力区域的纱线/基体界面处萌生, 但在Z向纱的贯穿约束作用下未形成贯通式分层; Z向纱主要承受轴向拉应力并发挥贯穿约束作用, 有效抑制界面脱粘的扩展. 数值模拟所得载荷–位移曲线与试验结果吻合良好, 峰值载荷误差控制在合理范围内; 同时, 模拟预测的损伤类型、损伤位置及空间分布形态与CT观测结果一致, 表明所建立的细观模型能够准确表征材料在层间剪切载荷下的失效行为. 研究从细观尺度系统阐明了正交贯穿结构抵抗层间剪切失效的内在机制, 为三维机织复合材料结构优化设计与工程应用提供了理论依据.

     

    Abstract: Three-dimensional orthogonal through-thickness interlock woven carbon fiber composites exhibit significantly enhanced delamination resistance due to their unique through-thickness reinforcement, which is critical for structural reliability and long service life. To reveal the mesoscale mechanisms governing their interlaminar shear performance, this paper systematically investigates stress transfer paths and damage evolution under interlaminar shear loading through short beam shear (SBS) tests, micro-CT damage observation, and mesoscale finite element modeling. The results indicate that under SBS loading, compressive damage first initiates in warp yarns on the compression surface; subsequently, transverse tensile damage occurs in weft yarns on the tension side. Interlaminar shear damage originates in shear stress concentration regions within warp yarns and propagates axially. Interfacial debonding initiates at yarn/matrix interfaces in high-shear regions but is constrained by Z-binder yarns, preventing penetrating delamination. Z-binder yarns bear axial tensile stress and provide through-thickness constraint, effectively inhibiting debonding propagation. The simulated load–displacement curves agree well with experimental results, with peak load error within a reasonable range. Moreover, predicted damage types, locations, and spatial morphologies align with CT observations, demonstrating that the mesoscale model accurately captures failure behavior under interlaminar shear loading. This study systematically elucidates, from a mesoscale perspective, the intrinsic mechanisms by which the orthogonal through-thickness interlock structure resists interlaminar shear failure, providing a theoretical basis for structural optimization and engineering application of 3D woven composites.

     

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