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中文核心期刊

厚度渐变层合板参数化水平集法动力学优化设计

A PARAMETRIC LEVEL SET METHOD FOR DYNAMIC OPTIMIZATION OF LAMINATES WITH THICKNESS TAPERING

  • 摘要: Double-Double (D-D)复合材料层合结构因其良好的均质化特性, 为变厚度层合结构轻量化设计提供了有效途径. 为实现复合材料层合板动力学性能优化, 提出一种基于参数化水平集的D-D层合板厚度渐变动力学优化方法. 该方法采用紧支撑径向基函数构建水平集函数, 通过其等值线隐式描述层合板铺层边界; 利用D-D层合板的均质化特性构建等效动力学模型, 将离散的铺层数量松弛为连续设计变量, 进而实现高效的动力学优化. 此外, 在优化中引入了对变厚度层合结构锥形过渡区域的锥度约束, 通过约束水平集函数的梯度范数控制层合结构锥度, 实现层合板厚度分布平缓渐变. 结果表明: 该优化方法在研究层合板动力学优化设计时, 表现出良好的稳健性, 能够直接以指定激励频段内的动态响应为目标实现结构优化设计, 针对不同的激励频段自适应优化厚度分布, 得到的优化设计具有光滑清晰的铺层边界和平缓渐变的厚度分布, 显著抑制层合结构在目标频段内动力学响应, 并且有效改善变厚度层合板设计中的应力集中问题.

     

    Abstract: Owing to their superior homogenization characteristics, Double-Double (D-D) composite laminates offer an effective approach for the lightweight design of variable-thickness structures. To achieve optimal dynamic performance in composite laminates, a dynamic optimization method for variable-thickness D-D laminates based on the parametric level set method (PLSM) is proposed. Specifically, compactly supported radial basis functions (CSRBFs) are utilized to construct the level set function, ensuring inherent C2-continuity and effectively suppressing numerical oscillations. In this framework, the isolines of the level set function are employed to implicitly describe ply boundaries with clear geometric regularity. By leveraging the homogenization characteristics of D-D laminates, an equivalent dynamic model is established based on the first-order shear deformation theory (FSDT). This modeling approach allows the discrete number of plies to be relaxed into a continuous design variable, thereby enabling the application of efficient gradient-based optimization algorithms, such as the method of moving asymptotes (MMA), to solve the dynamic optimization problem. Furthermore, to ensure manufacturing feasibility and structural integrity, tapering constraints are rigorously integrated into the optimization process. By constraining the gradient norm of the level set function, the local thickness variation rate is effectively controlled, resulting in a continuous gradation in the thickness distribution. Numerical examples involving various boundary conditions demonstrate that the proposed method exhibits excellent robustness. The results indicate that the method can directly take the integral of dynamic compliance over a target frequency band as the objective, driving the thickness distribution to evolve adaptively. Depending on the excitation characteristics, the optimizer adaptively adopts different strategies, such as retaining sufficient thickness to provide bending stiffness under low-frequency loads or shifting the fundamental natural frequency to avoid resonance regions under high-frequency excitations. Consequently, the optimized designs feature clear ply boundaries and continuously tapered thickness distributions. This approach not only significantly suppresses the dynamic response within the target frequency band but also effectively mitigates the stress concentration issues typically encountered in variable-thickness laminate designs.

     

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