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NEPE推进剂加压固化过程的非线性黏弹性 本构模型及其应用

NONLINEAR VISCOELASTIC CONSTITUTIVE MODEL OF THE PRESSURIZED CURING PROCESS OF NEPE PROPELLANT AND ITS APPLICATION

  • 摘要: 加压固化凭借其卓越的降低固化残余应力的能力, 已成为固体推进剂药柱制造领域的前沿技术之一. 固体推进剂加压固化过程中的流−固转变为统一表征该过程的力学行为带来严峻挑战, 针对该过程的本构建模与试验测试研究存在不足, 制约了药柱固化残余应力控制技术的发展. 为此, 考虑温度和压力的耦合影响, 以固化度为内变量, 结合固化反应动力学模型, 建立了固体推进剂加压固化过程的非线性黏弹性本构模型. 以硝酸酯增塑聚醚(NEPE)推进剂为对象, 通过试验测定了材料的黏度、应力松弛行为和非线性力学响应演变, 基于试验数据确定了本构模型参数, 并验证了模型的精度. 在此基础上, 研究了NEPE推进剂圆管装药结构的加压固化过程, 揭示了该过程中药柱固化残余应力与应变的演变规律, 分析了重力、固化压力和不同本构模型等因素对固化残余应力预测结果的影响. 结果表明, 所构建的本构模型可精确描述NEPE推进剂在加压固化过程中的力学行为演变, 模型参数均可通过常规试验获取. 相关成果为发展先进的药柱固化残余应力控制技术奠定了理论基础, 亦可为热固性树脂基复合材料的固化过程研究提供参考.

     

    Abstract: Pressurized curing, owing to its remarkable capability in reducing curing residual stresses, has emerged as a frontier technology in the manufacturing of solid propellant grains. The fluid-to-solid transition occurring during the pressurized curing of solid propellants poses a significant challenge for the unified characterization of the mechanical behavior throughout this process. Current research on constitutive modeling and experimental testing for pressurized curing process remains insufficient, which in turn constrains the advancement of technologies aimed at controlling grain curing residual stresses. To address this gap, a nonlinear viscoelastic constitutive model for the pressurized curing process of solid propellants was developed. This model considers the coupled effects of temperature and pressure, employs the degree of cure as an internal state variable, and incorporates cure reaction kinetics. Using nitrate ester plasticized polyether (NEPE) propellant as the subject material, experiments were conducted to measure the evolution of its viscosity, stress relaxation behavior, and nonlinear mechanical response. Model parameters were determined based on the experimental data, and the model's accuracy was subsequently validated. Building on this foundation, the pressurized curing process of an NEPE propellant in a cylindrical grain configuration was numerically investigated. The evolution regularities of curing residual stresses and strains within the grain during the process was revealed. Furthermore, the influences of various factors, including gravity, curing pressure, and the selection of different constitutive models, on the predictions of residual stresses were analyzed. The results demonstrate that the constructed constitutive model can accurately describe the evolution of the mechanical behavior of NEPE propellant throughout the pressurized curing process. Importantly, all model parameters can be obtained through conventional laboratory tests. The findings of this study establish a theoretical foundation for developing advanced techniques to control curing residual stresses in propellant grains. Additionally, the methodology and insights presented may serve as a valuable reference for research on the curing processes of other thermosetting resin-based composites.

     

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