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中文核心期刊

变截面弹性卷筒展开弯曲刚度理论建模与验证

THEORETICAL MODELING AND VALIDATION OF THE DEPLOYED BENDING STIFFNESS OF A VARIABLE CROSS-SECTION SPIRAL TUBE

  • 摘要: 弹性卷筒作为深空探测新一代卷筒式伸杆机构的核心部件, 其展开状态下的弯曲刚度直接影响在轨探测精度与稳定性, 针对其周期性变截面特征以及非均匀层间约束导致传统等截面梁理论难以准确描述其刚度特性的关键问题, 提出一种基于分段递推解析的弹性卷筒展开弯曲刚度理论建模方法. 基于弹性卷筒的实际构型, 采用变截面薄壁悬臂梁模型, 通过引入周期性区间划分与递推边界条件, 建立了以截面惯性矩变化函数表征的分段连续挠曲线微分方程, 实现了弹性卷筒复杂非均匀刚度结构的精确解析求解. 基于该模型系统分析了带厚t、带宽w、自由端初始直径D0以及螺旋角α 4个几何构型参数对弯曲刚度的影响, 特别指出了在可行域约束下D0α对刚度的增强效应显著优于w, 且过大的带宽反而会因限制其他参数而降低结构效率. 并且弯曲刚度理论模型与有限元仿真(误差4.6%)及实物试验(误差6.3%)结果较为吻合, 所得的挠曲线形态基本一致, 验证了所提方法的准确性, 为弹性卷筒力学性能优化与工程设计提供了理论支撑.

     

    Abstract: As a core component of the new-generation roll-out deployable boom mechanism for deep space exploration, the bending stiffness of the spiral tube during deployment directly affects the accuracy and stability of on-orbit detection. To address the critical challenge that its geometry features a periodic variable cross-section and non-uniform interlayer wrapping constraints and rendering classical constant cross-section beam theories inadequate for accurately characterizing its bending stiffness, a theoretical modeling approach based on piecewise recursive analytical methods is proposed. Based on the actual configuration, a thin-walled cantilever beam model with variable cross-section is employed. By introducing periodic segment division and recursive boundary conditions, a piecewise continuous deflection differential equation characterized by a continuously varying moment of inertia is established. This enables an accurate analytical solution for the complex non-uniform stiffness structure. The influences of strip thickness t, strip width w, initial free-end diameter D0, and helix angle α on the bending stiffness are analyzed. In particular, under feasible design constraints, the enhancement effects of D0 and α on stiffness are significantly superior to that of w. Moreover, an excessively large strip width may reduce structural efficiency by limiting the feasible ranges of other parameters. The theoretical model shows good agreement with both finite element simulations (error of 4.6%) and physical experimental results (error of 6.3%), and the predicted deflection curve morphology closely matches the measured data, thereby validating the accuracy of the proposed method. This work provides a theoretical foundation for the mechanical performance optimization and engineering design of spiral tubes.

     

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