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中文核心期刊

高温工况下滚子-轨道表面介观接触特性研究

MESOSCOPIC CONTACT CHARACTERIZATION OF ROLLER-RAIL INTERFACES UNDER ELEVATED THERMAL CONDITIONS

  • 摘要: 高端制造装备精密进给系统中, 滚子-轨道的接触静动态特性对装备的精度具有重要影响. 现有研究多聚焦于微观粗糙表面特征(如粗糙度、形貌、纹理方向等)对接触行为的影响, 而温度与力学行为之间的接触机制尚需进一步探索. 尤其在外载荷和局部高温共同作用下, 常温假设下的接触模型难以准确表征实际工况中的接触性能变化. 为此, 本文建立了考虑温度效应的滚子-轨道介观粗糙表面统计接触模型, 重点分析了温度对微凸体弹塑性临界变形量、塑性指数等基础接触参数的作用机制, 并揭示了温度对接触力、接触面积和接触刚度等关键参数的影响规律. 本研究同时构建了边界元法(BEM)模型进行验证, 结果表明: 在高温全变形区间内, 模型与仿真结果吻合良好, 但在低温大变形工况下仍存在一定偏差. 研究结果为热-力效应服役环境下进给系统的精度设计与精度保持性预测提供了重要的理论支撑.

     

    Abstract: The static and dynamic characteristics of the roller-rail contact in the precision feed system of high-end manufacturing equipment significantly influence the overall equipment accuracy. Existing research has predominantly examined how microscopic rough surface characteristics—such as roughness, topography, and texture orientation—influence contact behavior. Nevertheless, the coupling mechanisms between temperature and mechanical response warrant deeper exploration. Especially under combined external loading and localized high-temperature conditions, contact models relying on room-temperature assumptions fail to accurately capture the evolution of contact performance in real working environments. To bridge this gap, this paper develops a statistical contact model for roller–raceway interfaces at the mesoscale, incorporating thermal effects. The model emphasizes the role of temperature in governing fundamental contact parameters, such as the critical elastic–plastic deformation of asperities and the plasticity index, and elucidates how temperature affects key outputs including contact force, contact area, and contact stiffness. A boundary element method (BEM) model was also established for numerical validation. The results indicate that the model shows good agreement with simulations across the full deformation range at elevated temperatures, though some discrepancies remain in the low-temperature, large-deformation regime. This study offers a valuable theoretical foundation for precision design and prediction of accuracy retention of feed systems serving in thermomechanically coupled environments.

     

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