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螺旋锥齿轮传动系统非线性动力学特性

NONLINEAR DYNAMIC CHARACTERISTICS OF SPIRAL BEVEL GEAR TRANSMISSION SYSTEM

  • 摘要: 螺旋锥齿轮传动比高, 工作平稳可靠, 多应用于航空航天、汽车工业以及精密工程机械等高速重载领域. 研究螺旋锥齿轮副传动系统非线性动力学特性, 可为螺旋锥齿轮的设计、生产和应用提供参考. 首先综合考虑了轴承支承力、时变啮合刚度、齿侧间隙、啮合阻尼、静态传动误差等关键非线性因素, 构建了螺旋锥齿轮传动系统动力学模型并采用龙格库塔法求解系统振动微分方程. 然后通过时域图、频域图、相图、庞加莱截面图、分岔图、小波时频图、李雅普诺夫指数图等来分析系统在不同外激励幅值影响下的非线性动态特性. 最后搭建了螺旋锥齿轮传动系统动力学特性验证平台, 将试验测试信号与数值计算结果进行对比, 验证了该建模方法的准确性与有效性. 研究结果表明, 随着外激励幅值的增大, 系统运动状态将从混沌运动状态逐渐转变为多周期运动状态再转变为单周期运动状态, 这表明过低的外激励幅值易诱发系统进入混沌运动状态, 适度增大外激励幅值可有效提升传动系统的平稳性和可靠性.

     

    Abstract: Spiral bevel gears are characterized by their high transmission ratio, strong load-carrying capacity, and operational stability and reliability, making them extensively applicable in high-speed, heavy-duty fields such as aerospace and aviation; the automotive industry; and precision engineering machinery. Investigating the nonlinear dynamic characteristics of the spiral bevel gear pair transmission system can provide a valuable reference for the design, manufacturing, and application of spiral bevel gears. This study first undertakes a thorough consideration of key nonlinear factors within a spiral bevel gear transmission system, specifically including bearing support forces, time-varying mesh stiffness, tooth side clearance, meshing damping, and static transmission error. Based on this comprehensive analysis, a dynamic model of the system was subsequently established. Following model development, the system's vibration differential equations were then solved utilizing the Runge-Kutta method. The nonlinear dynamic behaviors of the system under the influence of a range of varying external excitation amplitudes were then systematically analyzed through multiple methodologies. This comprehensive analysis employed time domain diagrams, frequency domain diagrams, phase diagrams, Poincaré section maps, bifurcation diagrams, wavelet time-frequency diagrams, and corresponding Lyapunov exponent diagrams. Finally, a dynamic characteristic verification platform specifically designed for the spiral bevel gear transmission system was constructed. Thereafter, experimental signals were systematically compared with numerical simulation results, thereby rigorously validating the accuracy and effectiveness of the proposed modeling approach. The research findings conclusively demonstrate that as the external excitation amplitude increases, the system's motion state undergoes a distinct evolution. It transitions progressively from a chaotic motion state to a period-doubling motion state, and ultimately stabilizes into a single-period motion state. This progression indicates that an excessively low external excitation amplitude readily induces the system into an undesirable chaotic motion state. Conversely, appropriately increasing the external excitation amplitude proves highly effective in enhancing the operational stability and reliability of the transmission system.

     

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