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中文核心期刊

粗糙表面高度分布和功率谱密度对弹塑性接触行为的影响

EFFECTS OF HEIGHT DISTRIBUTION AND PSD ON THE ROUGH SURFACE ELASTOPLASTIC CONTACT BEHAVIOR

  • 摘要: 粗糙表面接触行为的准确建模和分析是摩擦磨损和工程领域相关问题的重要研究课题. 由于粗糙表面接触行为较为复杂, 目前的研究主要聚焦于较传统的具有高斯高度分布和分形功率谱密度的粗糙表面, 这些工作已取得了一定进展, 而针对非高斯分布和非分形粗糙表面接触行为的研究则相对较少. 文章首先采用一种非高斯非分形粗糙表面生成方法, 数值生成了具有3种高度分布规律(高斯分布、威布尔分布和双模态分布)和两种功率谱密度函数形式(分形函数和指数函数)的粗糙表面, 以研究不同粗糙表面的接触行为. 然后通过采用边界积分法和体积积分法, 并结合傅里叶变换加速的数值方法, 对粗糙表面无摩擦弹塑性接触问题进行求解. 此外, 还开展了粗糙表面接触的有限元模拟, 验证了数值方法的准确性和高效性. 最终利用该数值方法进一步探究了在弹塑性变形条件下, 粗糙表面高度分布规律和功率谱密度对总接触面积、斑点面积分布规律和接触压力分布的影响. 文章结果将为电连接器接触表面摩擦、磨损、传热和导电等问题的研究提供理论支撑.

     

    Abstract: Accurate modeling and analysis of rough surface contact behavior represent a significant research topic in tribology, wear, and engineering problems. Due to the inherent complexity of rough surface contact problems, current studies primarily focused on conventional rough surfaces with Gaussian height distributions and fractal power spectral densities (PSD), and significant progress has been made in existing works. However, research on the contact behavior of non-Gaussian and non-fractal rough surfaces remains relatively limited. In this paper, a numerical method is employed to generate rough surfaces with specified characteristics of height distributions and PSD. Specifically, rough surfaces with three height distributions (Gaussian, Weibull, and Bimodal distributions) and two PSD functions (fractal and exponential functions) are generated to investigate the contact behavior on different rough surfaces. The frictionless elastoplastic contact problems of rough surfaces are solved using boundary integral and volume integral methods combined with the Fourier transform-accelerated numerical technique. The boundary integral method calculates elastic contact pressure, and the volume integral method can be applied to determine plastic strain and its effect on the displacement field. This numerical method can predict the contact results including real contact area, contact pressure, stress, elastic strain, and plastic strain. In addition, finite element simulations of rough surface contact are conducted to validate the accuracy and efficiency of the numerical approach. The proposed method further investigates how height distribution laws and power spectral density affect total contact area, spot area distribution patterns, and contact pressure distribution under elastoplastic deformation conditions. These results also indicate the influence of plastic deformation on the contact behavior. For the rough surface contact problems, both rough surface characteristics and elastoplastic constitutive model need to be considered in the modeling. These findings provide theoretical support for studying critical interfacial phenomena in electrical connectors, including friction, wear, heat transfer, and electrical conductivity at contact surfaces.

     

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