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金属板材冲压成型过程的有限单元法模拟

FINITE ELEMENT SIMULAIIO OF SHEET METAL FORMING PROCESS

  • 摘要: 用有限单元法模拟了金属板材的冲压成型过程。在模拟过程中,应用了同时考虑了薄膜力和弯矩的板壳大变形理论,考虑了板材在塑性阶段各向异性的强化性质,考虑了模具和工件的接触和摩擦条件,分析了金属板在冲压过程中的屈曲现象,建立了增量形式的变分原理。弹塑性薄壳单元被引入,它的位移模式在变分的意义上满足单元边界上一阶导数连续的条件,并有足够的秩来适应单元的有限拉伸、转动和弯曲,计算中采用了罚函数方法,即在模具和工件的接触面上,模具的表面被假设为文克尔地基,采用了修正的库伦摩擦定律,迭代法被用来决定模具与工件的接触条件和金属板的塑性行为。本文最后提供了一个算例。

     

    Abstract: A general formulation for sheet metal forming process is developed by means ofthe finite element method.The membrane and bending finite deformations,workpiece andtool contact,frictional stick-slip conditions,bifurcation and post-bifurcation developmentof wrinkles of a sheet metal are analyzed.A nonlinear shell theory in a form of incremen-tal variational principle is employed in the incremental Lagrangian formulation for sheetmaterials of normal anisotropy.Elastic-plastic thin shell finite elements,which fu...

     

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