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中文核心期刊

航空结构主要疲劳问题研究进展与发展趋势

RESEARCH PROGRESS AND DEVELOPMENT TREND OF MAJOR FATIGUE PROBLEMS IN AIRCRAFT STRUCTURES

  • 摘要: 飞机结构在服役运维阶段长期承受往复静载、振动、冲击、热载荷及腐蚀环境等单一或耦合疲劳载荷作用, 极易引发结构损伤与疲劳失效, 是飞机研制密切关注的焦点问题. 本文系统梳理了航空结构常规疲劳、振动疲劳、冲击疲劳、腐蚀疲劳、热机疲劳等主要疲劳问题, 给出了各类航空结构疲劳问题的主要特点、载荷来源和重点关注结构部位等, 简述了军用飞机结构完整性大纲、民机适航规章等标准和规范对航空结构疲劳的相关设计及实验要求, 并从疲劳基础理论、损伤演化与累积模型、失效机理、寿命预测方法等方面出发, 剖析了各类航空结构疲劳问题的研究概况、技术差异及代表性研究进展. 同时, 总结了航空结构疲劳在材料级、结构部件级以及全机级等层级对象的实验方法、实验目的和实验装置等, 并从多源异构实验参数测量与评估、结构损伤高效检测与智能监测等方面进行了实验关键技术介绍, 给出了代表性的工程案例. 最后, 结合航空新型号的研制和运行服役维护等需求, 对航空结构疲劳技术的未来发展趋势进行了展望.

     

    Abstract: Aircraft structures frequently endure complex service loads during long-term operation and maintenance, including single or coupled effects of cyclic static loads, mechanical vibrations, impact loads, alternating thermal loads, and corrosive environments. These loads shall highly lead to aircraft structural damage and fatigue failure, which serves as the main research focus closely monitored in the aircraft design and manufacturing period. This study systematically reviews typical fatigue modes of aircraft structures including conventional fatigue, vibration fatigue, impact fatigue, corrosion fatigue and thermo-mechanical fatigue (TMF). It comprehensively elaborates the main characteristics, sources of loading, and critical structural areas associated with various types of fatigue problems in aircraft structures. This study briefly outlines the design and testing requirements regarding the fatigue of aircraft structures, which are stipulated by standards and specifications such as the military aircraft structural integrity programs, civil aircraft airworthiness regulations and so on. This study presents the current research overview, technical differences, and representative research progress concerning various fatigue issues in aircraft structures from the perspectives of fundamental fatigue theories, damage evolution and accumulation models, structural failure mechanisms and fatigue life prediction methods. At the same time, this study summarizes the experimental methods, objectives, and apparatus for investigating fatigue tests in aircraft structures from material, structural component, and full-scale aircraft structural levels. It introduces key experimental technologies such as the measurement and evaluation of multi-source heterogeneous parameters, efficient damage detection and intelligent structural health monitoring. This study also presents representative case studies in real engineering. Finally, by taking the technical demands of new-generation aircraft development, the daily operation as well as the long-term maintenance in the lifecycle run of aircraft structures and so on, this study outlines the future development trends in aircraft structural fatigue technology. It provides valuable technical references for subsequent research and engineering optimization in the field of aircraft structural fatigue.

     

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