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基于首层纤维失效的复合材料三维渐进损伤分析方法

A 3D PROGRESSIVE DAMAGE ANALYSIS METHOD FOR COMPOSITES BASED ON FIRST-PLY FIBER FAILURE

  • 摘要: 针对含开孔、弯折等几何特征的复合材料层合板强度预测中传统首层失效方法预测结果偏保守、渐进损伤分析方法计算效率低且收敛性差的问题, 提出一种基于首层纤维失效的三维渐进损伤分析方法. 该方法采用纤维失效判定与非纤维损伤演化解耦策略: 基体损伤、层间损伤等非纤维损伤仅引起刚度退化和应力重分布, 层合板整体失效判定以纤维失效为主导. 在三维应力框架下, 引入安全裕度作为失效评价指标, 基于Yamada-Sun准则建立考虑纵向剪切贡献的纤维失效判据, 并结合简化Puck准则构建非纤维损伤判据. 以T800碳纤维/PN树脂复合材料为研究对象, 对开孔层合板及L型层合板开展静力试验与有限元分析. 结果表明: 强度预测方面, 不计纵向剪切贡献时, 拉伸和压缩工况下预测失效载荷的相对误差为−33.3% ~ −4.8%; 完全计入纵向剪切贡献时, 四种工况下预测失效载荷相对误差的绝对值较传统首层失效方法的结果减小了7.4 ~ 39.5个百分点. 计算效率方面, L型层合板压缩和四点弯曲工况下的计算耗时分别为三维Hashin渐进损伤方法的8.6%和35.4%. 该方法在保持偏保守预测特性的同时, 兼具较低的计算成本和较好的求解稳定性, 为复合材料结构强度评估提供了一种高效手段.

     

    Abstract: To address the overly conservative predictions of traditional first-ply failure (FPF) methods and the low computational efficiency and poor convergence of progressive damage methods (PDMs) in the strength prediction of composite laminates containing geometric features such as open holes and bends, a three-dimensional (3D) progressive damage analysis method based on first-ply fiber failure is proposed. The method adopts a decoupling strategy between fiber failure determination and non-fiber damage evolution: matrix damage, interlaminar damage, and other non-fiber damage modes cause only local stiffness degradation and stress redistribution, whereas the overall failure determination of the laminate is governed primarily by fiber failure. Within a 3D stress framework, the safety margin is introduced as the failure assessment index. Based on the Yamada-Sun criterion, a fiber failure criterion accounting for the contribution of longitudinal shear stresses is established, while non-fiber damage criteria are constructed with reference to the simplified Puck criterion. T800 carbon fiber/PN resin composite laminates are investigated, and static tests together with finite element analyses are conducted for open-hole and L-shaped laminates under tensile, compressive, and four-point bending conditions. The results show that, in terms of strength prediction, when the contribution of longitudinal shear stress is neglected, the relative errors of the predicted failure loads range from −33.3% to −4.8% for the tensile and compressive cases. When the contribution of longitudinal shear stress is fully considered, the absolute relative errors of the predicted failure loads for all four loading cases are reduced by 7.4–39.5 percentage points compared with those obtained using the traditional FPF method. In terms of computational efficiency, the computational times for the L-shaped laminate under compression and four-point bending are only 8.6% and 35.4% of those required by the 3D Hashin PDM, respectively. The proposed method retains a conservative prediction tendency while achieving lower computational cost and better solution stability, thereby providing an efficient approach for the strength assessment of composite structures.

     

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