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双态与片层组织TC4钛合金变形及断裂机制的应力状态相关性研究

STRESS-STATE DEPENDENCE OF DEFORMATION AND FRACTURE MECHANISMS IN TC4 TITANIUM ALLOY WITH BIMODAL AND LAMELLAR MICROSTRUCTURES

  • 摘要: 以深潜器结构用 TC4 钛合金为对象, 研究双态组织和片层组织在不同应力状态下的变形与断裂机制. 设计压缩、纯剪切、拉-剪复合和单轴拉伸试样构建典型加载状态, 通过载荷-位移测试、断口分析、晶粒取向与几何必须位错(GND)密度分析、位错构型透射电子显微(TEM)观察, 结合压力-Lode角相关弹塑性损伤模型及Abaqus-VUMAT子程序, 分析两类组织在宏观承载、断裂形貌、应变局部化和位错演化中的差异, 并对双态组织TC4的损伤起始和断裂扩展进行数值验证. 结果表明, 两类组织弹性阶段响应相近, 但塑性承载能力随应力状态发生改变: 在单轴拉伸和拉-剪复合等正应力主导条件下, 双态组织具有更高断裂载荷; 在压缩和纯剪切等切应力主导条件下, 片层组织表现出更高极限载荷和持续承载能力. 微观表征显示, 双态组织在拉伸主导变形中形成较均匀的韧窝形貌和GND分布, 有利于塑性协调和延缓局部损伤; 片层组织在剪切主导变形中形成方向性剪切韧窝、连续高密度位错带及α/β层片界面附近的位错塞积, 从而增强加工硬化和剪切承载能力. 有限元模拟能够较好再现双态组织TC4在不同应力状态下的载荷-位移响应、损伤局部化和断裂路径. TC4钛合金双态组织与片层组织的变形和断裂行为由应力状态、界面约束、位错演化及应变分配共同控制, 为复杂加载条件下TC4钛合金的组织选择和失效预测提供依据.

     

    Abstract: This study investigates the deformation and fracture mechanisms of TC4 titanium alloy for deep-sea submersible structures with bimodal and lamellar microstructures under different stress states. Compression, pure shear, combined tension-shear, and uniaxial tensile specimens were designed to establish representative loading conditions. Load-displacement testing, fracture surface analysis, grain orientation and geometrically necessary dislocation (GND) density characterization, and transmission electron microscopy (TEM) observation of dislocation configurations were conducted. In addition, a pressure- and Lode angle-dependent elastoplastic damage model, implemented through an Abaqus-VUMAT subroutine, was employed to analyze the differences between the two microstructures in terms of macroscopic load-bearing response, fracture morphology, strain localization, and dislocation evolution. Numerical validation was further performed for damage initiation and fracture propagation in bimodal TC4 titanium alloy.The results show that the two microstructures exhibit similar responses in the elastic stage, whereas their plastic load-bearing capacities vary with the stress state. Under normal-stress-dominated conditions, such as uniaxial tension and combined tension-shear loading, the bimodal microstructure exhibits a higher fracture load. In contrast, under shear-stress-dominated conditions, such as compression and pure shear loading, the lamellar microstructure shows a higher ultimate load and stronger sustained load-bearing capacity. Microstructural characterization reveals that the bimodal microstructure forms relatively uniform dimple morphology and GND distribution during tension-dominated deformation, which promotes plastic compatibility and delays localized damage. The lamellar microstructure, under shear-dominated deformation, develops directional shear dimples, continuous high-density dislocation bands, and dislocation pile-ups near the α/β lamellar interfaces, thereby enhancing work hardening and shear load-bearing capacity.The finite element simulations reasonably reproduce the load-displacement responses, damage localization, and fracture paths of bimodal TC4 titanium alloy under different stress states. The deformation and fracture behaviors of TC4 titanium alloy with bimodal and lamellar microstructures are jointly governed by stress state, interfacial constraint, dislocation evolution, and strain partitioning. These findings provide a basis for microstructural selection and failure prediction of TC4 titanium alloy under complex loading conditions.

     

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