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室高温下UD-CF/Al复合材料轴向压缩失效及参数影响

AXIAL COMPRESSION FAILURE AND PARAMETER INFLUENCE OF UD-CF/AL COMPOSITES AT ROOM AND ELEVATED TEMPERATURES

  • 摘要: 本文针对自制的单向碳纤维增强铝基(UD-CF/Al)复合材料在室温和高温下的纵向压缩失效问题, 通过纵向压缩实验获取宏观力学性能与细观断裂形貌, 基于细观力学理论建立了考虑纤维初始错位、界面双线性损伤及基体弹塑性损伤的二维多纤维有限元模型, 系统研究了室高温下压缩损伤演化、扭结带形成机制及关键材料参数的影响规律. 结果表明: 宏观力学性能与细观断裂形貌的模拟结果与实验结果高度吻合; 高温下复合材料的压缩强度和模量显著下降, 实验值分别为室温的55.6%和86.0%; 室温和高温下的压缩失效表现为“界面损伤-基体损伤-扭结带形成-扭结带发展”的渐进特征. 室温下产生贯穿式基体裂纹, 形成单层扭结带(宽度约60.2 μm, 角度约15°)及叠层扭结带(两层宽度约180 μm, 角度约20°), 同时结构边缘出现一定程度的纤维脱粘分离现象; 高温下基体产生局部密集分布的小裂纹带, 形成较宽、扭结更为严重的单层扭结带(宽度约128 μm、角度约31°)及无叠层现象的多层扭结带(两层宽度约274.3 μm、角度约42°), 同时结构内部和边缘均出现明显的纤维脱粘分离现象. 纤维初始偏角是影响压缩强度的最敏感因素, 减小偏角可显著提升强度; 增强界面与基体强度能有效提高压缩性能并延缓失稳, 而纤维自身强度及基体模量影响微弱. 本研究揭示了UD-CF/Al复合材料室/高温纵向压缩的损伤演化与扭结带形成机理, 明确了纤维、界面及基体关键参数的调控作用, 为其抗压性能优化提供了细观尺度理论依据.

     

    Abstract: This study addresses the longitudinal compression failure behavior of self-fabricated unidirectional carbon fiber-reinforced aluminum matrix (UD-CF/Al) composites at room temperature (RT) and elevated temperatures. Macroscopic mechanical properties and microscopic fracture morphologies were acquired via longitudinal compression tests. A two-dimensional multi-fiber finite element (FE) model was developed based on micromechanics theory, incorporating fiber initial misalignment, bilinear interface damage, and elastic-plastic matrix damage. The compression-induced damage evolution, kink band formation mechanism, and the influence of key material parameters were systematically investigated under both RT and elevated-temperature conditions. Results indicate that the simulated macroscopic mechanical properties and microscopic fracture morphologies are in excellent agreement with experimental observations. The compressive strength and modulus of the composites decrease significantly at elevated temperatures, with experimental values reaching 55.6% and 86.0% of the RT values, respectively. Compression failure at both RT and elevated temperatures exhibits a progressive sequence: interface damage - matrix damage - kink band initiation - kink band propagation. At RT, translaminar matrix cracks form, giving rise to single-layer kink bands (width ≈ 60.2 μm, angle ≈ 15°) and stacked multi-layer kink bands (two layer width ≈ 180 μm, angle ≈ 20°), accompanied by moderate fiber debonding at the structural edges. At elevated temperatures, the matrix develops locally dense small crack bands, leading to wider and more severely kinked single-layer kink bands (width ≈ 128 μm, angle ≈ 31°) and non-stacked multi-layer kink bands (two layer width ≈ 274.3 μm, angle ≈ 45°); notable fiber debonding occurs both internally and at the edges of the structure. Fiber initial misalignment angle is the most sensitive factor affecting compressive strength, with a reduction in misalignment significantly enhancing strength. Increasing interface and matrix strength effectively improves compressive performance and delays instability, whereas fiber strength and matrix modulus exert only minor influences. This work elucidates the damage evolution and kink band formation mechanism of UD-CF/Al composites under longitudinal compression at RT and elevated temperatures, clarifies the regulatory roles of key fiber, interface, and matrix parameters, and provides a micromechanical theoretical basis for optimizing the compressive performance of such composites.

     

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