EI、Scopus 收录
中文核心期刊

面向航空发动机的环境障涂层热-力-化耦合衰退机理与力学建模研究进展

RESEARCH PROGRESS ON THERMO-MECHANO-CHEMICAL COUPLING DEGRADATION MECHANISMS AND MECHANICAL MODELING OF ENVIRONMENTAL BARRIER COATINGS FOR AEROENGINES

  • 摘要: SiC/SiC复合材料是航空发动机热端部件的关键候选材料, 但其长寿命服役必须依赖环境障涂层(environmental barrier coatings, EBCs)以抵抗高温水氧及熔融钙镁铝硅酸盐(calcium-magnesium-aluminosilicate, CMAS)腐蚀. 若无EBCs, 该材料无法直接服役, 这一根本约束使EBCs的损伤失效机理成为制约发动机可靠性的核心科学问题. EBCs面临的核心挑战在于热-力-化多场耦合作用下的非线性退化与损伤累积, 传统基于单一性能筛选的研发方法难以预测其失效行为. 本文从极端服役环境下的多场耦合力学视角出发, 系统梳理了EBCs在近服役环境下的复杂损伤机制, 并提出“近服役环境模拟实验–多尺度力学建模”深度融合的一体化研究框架. 重点阐明了热机械损伤失效、水氧诱导氧化挥发以及CMAS熔盐侵蚀剥落三者之间的物理化学交互作用及其失效竞争机制. 在此基础上, 讨论了涵盖氧化生长应力、化学反应动力学与裂纹扩展驱动力的跨尺度热-力-化耦合本构模型, 实现了从微观损伤到宏观失效边界的定量表征. 研究指出, EBCs的可靠设计必须从经验性性能择优转向以耦合损伤建模为核心的理论体系, 通过实验数据与模型预测的并行迭代, 最终建立面向工程寿命评估的综合方法, 从而为我国新一代高性能航空发动机EBCs的自主研制与长效服役保障提供关键科学依据与方法支撑.

     

    Abstract: SiC/SiC composites are a key candidate material for hot-section components in aero-engines, but their long-term service relies on environmental barrier coatings (EBCs) to resist high-temperature water-vapor attack and molten calcium-magnesium-aluminosilicate (CMAS) corrosion. Because bare SiC/SiC cannot withstand engine environments over long durations, making the damage and failure mechanisms of these coatings a central scientific issue that governs engine reliability. The core challenge for EBCs lies in their nonlinear degradation and damage accumulation under coupled thermal, mechanical, and chemical fields. Conventional development paradigms based on single-property screening are unable to predict such failure behavior. From the perspective of multi-field coupled mechanics under extreme service environments, this article systematically reviews the complex damage mechanisms of EBCs under near-service conditions and emphasizes an integrated strategy that combines near-service environment simulation experiments with multi-scale mechanical modeling. In particular, this strategy highlights the acquisition of key parameters, such as reaction-layer thickness, interfacial toughness degradation, oxidation growth rate, and residual stress evolution, so that experimental observations can be connected with model-based failure prediction. It elucidates the physicochemical interactions and competing failure mechanisms among thermomechanical damage, water-vapor-induced oxidation and volatilization, and CMAS melt infiltration and spallation. On this basis, the review discusses multiscale thermo-chemo-mechanical modeling approaches involving oxidation-induced growth stress, chemical reaction kinetics, crack propagation driving forces, interfacial delamination, spallation criteria, and damage accumulation. These models provide a basis for linking microstructural damage evolution to macroscopic failure boundaries and engineering life assessment. The study indicates that reliable EBCs design must shift from empirical property selection to a theoretical framework centered on coupled damage modeling. Through iterative coupling between experimental data and model predictions, a comprehensive methodology can be established for engineering life assessment, thereby providing scientific evidence and methodological support for the independent development and long-term service of EBCs for next-generation high-performance aero-engines.

     

/

返回文章
返回