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“短板效应”下亚毫米级次级裂缝支撑剂转向入缝机理研究

STUDY ON THE MECHANISM OF PROPPANT TURNING INTO SUB-MILLIMETER SECONDARY FRACTURES UNDER “WEAKEST-LINK EFFECT”

  • 摘要: 水力压裂现场取心试验表明, 支撑剂难以进入井筒远端的亚毫米级分支裂缝, 导致裂缝网络中存在大量未有效支撑区域. 因此, 阐明支撑剂转向入缝机理并提升缝网的有效支撑体积, 是提高非常规油气藏压裂井产能的关键. 基于此, 本研究采用计算流体力学–离散元法(computational fluid dynamics-discrete element method, CFD-DEM)建立了支撑剂运移数值模型, 并基于体视粒子图像测速(stereoscopic particle image velocimetry, SPIV)实验结果验证了模型的准确性. 在此基础上, 系统分析了裂缝宽度、材料本征属性及施工参数对支撑剂转向入缝能力的影响规律. 研究结果表明, 支撑剂能否由上级裂缝转向进入次级裂缝, 关键取决于支撑剂粒径与两级裂缝宽度之间的匹配关系; 通过液–固分流量分析, 揭示了支撑剂入缝行为受“短板效应”制约的内在机制, 即单一不利因素即可显著抑制颗粒入缝, 使颗粒分流率明显低于液体分流率. 在此基础上, 构建了以粒径、裂缝宽度、雷诺数(Re)及斯托克斯数(St)为参数的关系图, 并据此提出了支撑剂入缝判据. 明确当支撑剂粒径与次级裂缝宽度之比大于0.4时, 支撑剂难以实现入缝; 当该比值小于0.2时, 颗粒分流率可达50%以上. 此外, 为实现缝网有效支撑, 基于液体与颗粒分流量的匹配关系, 提出了一种以“短板效应”为导向的施工参数优化方法. 研究成果可为非常规油气藏的绿色高效开发提供理论依据与技术支撑.

     

    Abstract: Core analysis from hydraulic fracturing field tests indicates that proppant has difficulty entering sub-millimeter-scale secondary fractures located far from the wellbore, resulting in a significant portion of the fracture network remaining unpropped. Therefore, elucidating the diversion and entry mechanisms of proppant and enhancing the effective propped volume of the fracture network are critical for improving the productivity of fractured wells in unconventional oil and gas reservoirs. To address this issue, a proppant transport model was established based on the computational fluid dynamics-discrete element method (CFD-DEM), and its accuracy was thoroughly validated against stereoscopic particle image velocimetry (SPIV) experimental measurements. On this basis, the effects of fracture width, intrinsic material properties, and operational parameters on proppant diversion and entry behavior were systematically investigated. The results demonstrate that the ability of proppant to divert from the primary fracture into secondary fractures is primarily governed by the matching relationship between proppant particle size and the widths of the two fracture levels. Through the analysis of fluid-particle flow partitioning, it is revealed that proppant entry behavior is intrinsically constrained by a “weakest-link effect,” that is, a single unfavorable factor can significantly suppress proppant entry, causing the particle flow ratio to fall notably below the fluid flow ratio. Accordingly, regime maps were established with particle size, fracture width, Reynolds number (Re), and Stokes number (St) as key parameters, based on which a criterion for proppant entry was proposed. It is demonstrated that when the ratio of particle size to secondary fracture width exceeds 0.4, proppant can hardly enter the fracture, whereas when this ratio falls below 0.2, the particle flow fraction can exceed 50%. Furthermore, to achieve effective proppant placement within the fracture network, a parameter optimization method guided by the “weakest-link effect” was proposed based on the matching relationship between fluid and particle flow partitioning. The findings of this study provide theoretical support and technical guidance for the efficient and sustainable development of unconventional oil and gas resources.

     

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