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中文核心期刊

3D打印CFRP层间性能测试及渐进损伤分析

TESTING OF INTERLAMINAR PROPERTIES AND PROGRESSIVE FAILURE ANALYSIS OF 3D-PRINTED CFRP

  • 摘要: 熔融沉积成型 (FFF) 3D打印复合材料的层间粘结行为受喷嘴移动路径影响而呈现不均匀分布, 在层间损伤过程表现出非完整的中心撕裂界面. 为实现3D打印碳纤维增强树脂基复合材料 (CFRP) 的层间性能测试与失效预测, 提出了一种考虑打印连续性的层间断层替换法 (HIPIR), 使预制裂纹试件保留了与实际相符的裂纹扩展模式. 基于所设计试件, 开展了层间I型 (DCB) 试验, 层间II型 (ENF) 试验及层间I-II混合型 (MMB, β = 15% ~ 90%) 试验, 系统获得了各模式对应的层间断裂韧性. 此外, 构建了基于内聚力模型与试验交叉验证的参数识别体系, 可实现对损伤起始、裂纹扩展及局部撕裂过程中的关键力学参数进行测算. 结果表明, 所设计试件有效复现了FFF 3D打印CFRP失效过程中的脆性剥离形态与局部分层特征. 通过试验与数值模型交叉验证, 可完整识别涵盖界面强度、初始刚度及断裂韧性的关键力学参数, 基于其参数所构建的层间I-II混合型渐进损伤模型的数值结果与实测值相对误差小于15%, 表明所设计试件与渐进损伤模型具有较高的准确性和工程预测能力. 研究成果可为FFF 3D打印CFRP层间损伤的定量评价及结构设计提供可靠的理论依据.

     

    Abstract: The interlaminar bonding behavior of fused filament fabrication (FFF) 3D-printed composites exhibits nonuniform distribution due to the nozzle path, presenting an incomplete central tearing interface during Interlaminar delamination. To enable interlaminar performance testing and failure prediction of 3D-printed carbon fiber-reinforced polymers (CFRP), a Half-Layer Interrupted Printing with Interstitial Replacement (HIPIR) method, which accounts for printing continuity, is proposed to preserve crack propagation patterns consistent with practical conditions in pre-cracked specimens. Based on the designed specimens, interlaminar Mode-I (DCB), Mode-II (ENF), and mixed Mode I-II (MMB, β = 15% ~ 90%) tests are conducted to systematically obtain interlaminar fracture toughness for each mode. Furthermore, a parameter identification framework combining cohesive zone modeling and experimental cross-validation is established to evaluate key mechanical parameters during damage initiation, crack propagation, and local tearing processes. Results show that the designed specimens effectively replicate brittle peeling and local delamination features observed in FFF 3D-printed CFRP failure. Cross-validation between experiments and numerical models allows for the precise identification of a key mechanical parameter system, including interfacial strength, initial stiffness, and fracture toughness. Numerical predictions from the constructed progressive failure model for mixed Mode I-II exhibit relative errors below 15% compared with experimental measurements, demonstrating high accuracy and engineering predictive capability. This research provides a reliable theoretical basis for quantitative evaluation of interlaminar failure and structural design of FFF 3D-printed CFRP.

     

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