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中文核心期刊

基于增材制造的三周期极小曲面结构关键力学性能研究进展

RECENT PROGRESS ON SOME FUNDAMENTAL MECHANICAL PROPERTIES OF TPMS STRUCTURES BASED ON ADDITIVE MANUFACTURING

  • 摘要: 三周期极小曲面结构是一类具有光滑连续曲面和高比表面积的特殊多孔结构, 具有承载能力强、能量吸收率高、疲劳性能好等优异性质, 在航空航天、生物医学和隔声吸声等诸多领域有着广泛的应用. 增材制造技术在制造复杂拓扑结构方面具有独特优势, 为三周期极小曲面结构的制造提供了有力工具. 然而增材制造过程中也引入诸多缺陷, 对结构的力学性能产生重要影响. 全面深入地研究增材制造三周期极小曲面结构的力学性能, 对评价和预测结构性能、扩宽其在工程中的应用具有重要意义. 首先从结构形式、特点及应用领域等方面对三周期极小曲面结构进行了介绍, 重点针对静态压缩吸能、动态抗冲击和疲劳断裂等关键力学性能, 综述了近期的重要进展. 围绕三周期极小曲面结构的隔声吸声性质和热交换性能, 亦进行了讨论. 其次, 以选区激光熔化与选区激光烧结为例, 介绍了增材制造制备三周期极小曲面结构的主要方法. 再次, 结合增材制造技术, 讨论制造过程中引入的缺陷对三周期极小曲面结构力学性能的影响, 包括残余应力、表面粗糙度和内部微孔洞等. 最后, 结合实际应用对该领域面临的主要困难和挑战进行总结, 同时展望了未来的研究方向.

     

    Abstract: As a novel class of porous structures with smooth continuous surfaces and high specific surface area, triply periodic minimal surface (TPMS) structures have excellent properties such as high load-bearing capacity, high energy absorption rate, and good fatigue performance, which facilitate their application in a wide range of engineering fields such as aerospace, biomedicine, acoustic isolation and absorption, etc. Due to its unique advantages in manufacturing complex topological structures, additive manufacturing (AM) technology has become a powerful tool for the manufacture of TPMS structures. However, various defects may be introduced during the process of AM and subsequently have essential impacts on various mechanical properties of the TPMS structures. A comprehensive and in-depth study on the fundamental mechanical properties of TPMS structures fabricated by AM is of great significance for evaluating and predicting the structural performance of TPMS structures and further broadening their application in different engineering fields. In this paper, the TPMS structures were firstly introduced in terms of structural forms, distinctive characteristics and application fields. Then the recent important progresses were summarized, focusing on the key mechanical properties under different loading conditions such as static compression, dynamic impact resistance and fatigue fracture. In addition, the sound insulation and absorption capacity plus heat exchange properties of TPMS structures were also summarized and discussed. Secondly, the common techniques of AM for the fabrication of TPMS structures were discussed by taking the examples of selective laser melting (SLM) and selective laser sintering (SLS) as prime methodologies. Both the main process and technology of AM were briefly introduced. Thirdly, the effects of defects introduced during AM on the mechanical properties of TPMS structures were reviewed, including residual stress, surface roughness and internal micro-pores. Finally, the main difficulties and challenges faced in current practical applications of this field were summarized and some future potential research directions were envisioned.

     

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