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基于深度学习的镁合金本构建模及其验证

DEEP LEARNING-BASED CONSTITUTIVE MODELING OF MAGNESIUM ALLOY AND ITS VERIFICATION

  • 摘要: 针对板料成形平面应力问题, 提出了一种基于深度学习的弹塑性一体化本构建模新思路, 旨在精确、高效地描述金属材料在复杂加载条件下的力学行为. 以AZ31B镁合金为研究对象, 利用PyTorch框架构建了针对金属板料成形中不同面内应力状态的深度学习模型. 其中, 针对面内主应力状态的深度学习模型采用卷积神经网络(CNN)和循环神经网络(RNN)模块, 成功表征了材料的力学响应并预测了后续应力-应变关系. 为处理更复杂的面内一般应力状态(即包含面内正应力和剪切应力), 引入Sobolev训练方法构建深度学习模型, 通过在损失函数中显式约束应力对应变的导数, 有效保证了本构模型切线刚度矩阵的连续性与光滑性. 通过编写ABAQUS软件的用户自定义材料子程序(User-defined Material Subroutine, UMAT), 将预训练网络模型作为UMAT子程序的一部分成功嵌入ABAQUS软件. 开展了带圆孔试件的单向拉伸试验, 并分别采用基于von Mises和Hill48(SD)屈服准则的本构模型, 以及基于深度学习的本构模型进行有限元模拟. 结果表明, 三种模型仿真结果与试验的力-位移曲线均吻合良好. 其中, 基于深度学习模型的有限元模拟在预测精度与计算效率上均表现最优, 验证了所提出的深度学习模型的准确性与高效性, 为金属材料力学性能的建模提供了新的有效方法.

     

    Abstract: For the problem of plane stress in sheet metal forming, a new idea based on deep learning has been proposed for the integrated elastic-plastic constitutive model, aiming to accurately and efficiently describe the mechanical behavior of metallic materials under complex loading conditions. Using AZ31B magnesium alloy as the research object, a deep learning model was constructed using the PyTorch framework to address different in-plane stress states in metal sheet forming. For the in-plane principal stress state, the deep learning model employs convolutional neural networks (CNN) and recurrent neural networks (RNN) modules. The proposed model successfully characterized the material's mechanical response and predicted the subsequent stress-strain relationship during the loading process. To deal with more complex in-plane general stress states (i.e., those involving both in-plane normal stress and shear stress), a Sobolev training method was introduced to construct a deep learning model. By explicitly constraining the stress-strain derivative in the loss function, this approach effectively ensures the continuity and smoothness of the constitutive model's tangent stiffness matrix. Subsequently, by writing a user-defined material subroutine (UMAT) for ABAQUS software, and the pre-trained network model was successfully embedded as part of the UMAT subroutine within ABAQUS. Uniaxial tensile tests were conducted on specimens with circular holes, and finite element simulations were performed using constitutive models based on the von Mises and Hill48(SD) yield criteria, as well as a deep learning-based constitutive model. The results show that the simulation results from all three finite element models agree well with the experimental force-displacement curves. Among the three models, the finite element simulation based on the deep learning constitutive model performed best in terms of both prediction accuracy and computational efficiency. These results verify the accuracy and efficiency of the proposed deep learning model and providing a new and effective method for modeling the mechanical properties of metallic materials.

     

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