EI、Scopus 收录
中文核心期刊

铬涂层锆合金包壳管疲劳裂纹扩展特性研究

FATIGUE CRACK GROWTH CHARACTERISTICS OF CR-COATED ZIRCONIUM ALLOY CLADDING TUBES

  • 摘要: 铬(Cr)涂层锆(Zr)合金包壳具有良好的高温抗氧化性能和事故容错能力, 近年来在事故容错燃料领域受到广泛关注. 然而, Cr涂层对包壳管疲劳裂纹扩展行为的影响规律尚不清晰, 尤其是涂层厚度对疲劳裂纹扩展特性的影响仍缺乏系统的定量研究. 本文针对未涂层、10 μm和15 μm Cr涂层Zr合金包壳管, 开展疲劳裂纹扩展试验, 测定不同涂层状态下裂纹长度与循环次数曲线及平均裂纹扩展速率, 并结合有限元分析考察涂层厚度对初始缺口根部局部应力分布的影响. 结果表明, Cr涂层对裂纹扩展行为的影响具有明显的厚度依赖性: 在相同载荷条件下, 15 μm Cr涂层试样的平均裂纹扩展速率较未涂层试样降低约19.4% ~ 43.6%, 裂纹扩展过程有所延缓; 而10 μm Cr涂层试样的平均裂纹扩展速率提高约20.3% ~ 27.5%, 未表现出裂纹扩展抑制作用. 有限元分析显示, Cr涂层与Zr基体的弹性模量差异会改变Zr基体缺口根部附近的局部应力分布; 较厚涂层有助于降低局部拉应力, 从而延缓裂纹扩展, 而较薄涂层增加局部拉应力, 使裂纹扩展加快. 以上结果揭示了涂层厚度对裂纹扩展行为的调控作用, 为Cr涂层Zr合金包壳的厚度优化和损伤容限设计提供了实验依据和力学参考.

     

    Abstract: Chromium (Cr)-coated zirconium (Zr) alloy cladding has attracted considerable attention in the field of accident-tolerant fuels owing to its excellent high-temperature oxidation resistance and accident tolerance. However, the effect of Cr coatings on the fatigue crack growth behavior of Zr alloy cladding remains insufficiently understood, particularly regarding the quantitative influence of coating thickness on fatigue crack growth characteristics. In this study, fatigue crack growth tests were performed on uncoated, 10 μm Cr-coated, and 15 μm Cr-coated Zr alloy cladding tubes. Crack length-cycle number curves and average crack growth rates under different coating conditions were determined, enabling quantitative comparison of crack growth responses among the three coating conditions. Finite element analysis was further conducted to examine the effect of coating thickness on the local stress distribution near the root of the initial notch. This analysis was used to clarify the mechanical origin of the experimentally observed thickness effect. The results show that the effect of the Cr coating on crack growth behavior is strongly thickness-dependent. Under the same loading conditions, the average crack growth rate of the 15 μm Cr-coated specimens was reduced by approximately 19.4%-43.6% compared with that of the uncoated specimens, indicating a retardation of crack growth. In contrast, the average crack growth rate of the 10 μm Cr-coated specimens increased by approximately 20.3%-27.5%, showing no crack growth suppression effect. Finite element analysis indicates that the mismatch in elastic modulus between the Cr coating and the Zr substrate alters the local stress distribution near the notch root. A thicker coating helps reduce the local tensile stress and thereby retards crack growth, whereas a thinner coating increases the local tensile stress and accelerates crack growth. These results reveal the role of coating thickness in regulating crack growth behavior and provide experimental evidence and mechanical insight for thickness optimization and damage-tolerance design of Cr-coated Zr alloy claddings.

     

/

返回文章
返回