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基于模型修正与代理模型相结合的转子系统故障参数辨识框架

A FAULT PARAMETER IDENTIFICATION FRAMEWORK FOR ROTOR SYSTEMS INTEGRATING MODEL UPDATING AND SURROGATE MODELING

  • 摘要: 针对旋转机械故障诊断中物理模型易失配、数据驱动方法过度依赖标注样本且物理可解释性不足的痛点, 提出一种融合模型修正、时频特征提取与改进Kriging代理模型的故障参数辨识框架. 该框架按照“机理对齐—数据增强—反演辨识”的流程整合仿真与试验信息. 首先, 利用试验响应修正转子系统有限元模型, 结合Sobol全局灵敏度分析和遗传算法—差分进化(genetic algorithm-differential evolution, GA-DE)优化, 识别对动力学响应影响显著的结构与支承参数, 建立能够反映实际系统固有频率和临界转速特性的高可信度动力学模型. 其次, 基于修正模型生成不同故障参数和运行工况下的故障响应数据, 联合提取振动信号的时域统计量、转频及倍频幅值与相位等特征, 并融合振动响应的时域与频域信息构建Kriging代理模型, 实现故障参数与动力学响应的快速映射. 最后, 以Kriging代理模型替代故障辨识过程中高成本有限元模型的重复调用, 结合GA-DE算法实现故障位置及严重程度的多参数定量辨识. 数值仿真与试验结果表明, 所提出转子系统故障识别框架能够有效提高模型与实际转子动力学特性的吻合度, 在保证辨识精度的同时降低计算成本, 为复杂旋转机械故障诊断与智能运维提供方法参考.

     

    Abstract: To address the key challenges in rotating machinery fault diagnosis, including model mismatch in physics-based approaches, the excessive dependence of data-driven methods on labeled samples, and limited physical interpretability, this study proposes a fault parameter identification framework that integrates model updating, time-frequency feature extraction, and an enhanced Kriging surrogate model. The proposed framework integrates simulation and experimental information through a three-stage procedure of “mechanism alignment-data enhancement-inverse identification.” First, the finite element model of the rotor system is updated using experimental responses. Sobol global sensitivity analysis and a genetic algorithm-differential evolution (GA-DE) optimization strategy are employed to identify the structural and support parameters that have significant effects on the dynamic responses, thereby establishing a high-fidelity dynamic model capable of accurately reproducing the natural frequencies and critical speeds of the actual rotor system. Second, fault response data under different fault parameters and operating conditions are generated using the updated model to compensate for the limited availability of experimental fault data. Time-domain statistical features, as well as the amplitudes and phases of the rotational frequency and its harmonics, are jointly extracted from the vibration signals. The time- and frequency-domain information is then integrated to construct an enhanced Kriging surrogate model, enabling a rapid and accurate mapping between fault parameters and dynamic responses. Finally, the Kriging surrogate model is used to replace repeated evaluations of the computationally expensive finite element model during fault identification, while GA-DE is employed to quantitatively identify multiple fault parameters, including fault location and severity. Numerical simulations and experimental results demonstrate that the proposed rotor-system fault identification framework can effectively improve the agreement between the numerical model and the actual dynamic characteristics of the rotor system. The proposed approach achieves accurate and robust fault parameter identification while significantly reducing computational cost and improving computational efficiency. It also enhances the utilization of limited experimental information by integrating physics-based simulations with measured vibration responses, providing a useful methodological reference for intelligent fault diagnosis and condition-based maintenance of complex rotating machinery.

     

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