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中文核心期刊

齿轮系统啮合-斜碰撞动力学建模与全局特性研究

DYNAMICS MODELING AND GLOBAL CHARACTERISTICS OF MESHING-OBLIQUE COLLISION IN GEAR SYSTEMS

  • 摘要: 传统直齿轮动力学模型通常将齿面碰撞简化为法向正碰, 忽略了脱啮向啮合转迁时接触齿廓法向挤压变形与切向滑移变形耦合的斜碰撞行为. 针对该不足, 基于赫兹接触理论与分形接触理论, 建立了同时考虑法向挤压变形与切向滑移变形的斜碰撞动力学模型, 并将其嵌入齿面啮合、脱啮、齿背接触三状态啮合框架, 构建了齿轮系统多状态啮合-斜碰撞非线性动力学模型. 采用相图与时间历程图分析了斜碰撞过程中法向变形与切向变形的动力学演化机理, 研究了双参数关联下斜碰撞最大能耗的分布特性; 借助多初值分岔图、分岔树及吸引域, 揭示了啮合-斜碰撞动力学行为的全局分岔与演化规律. 结果表明: 法向变形大于切向变形, 变形突变导致相轨迹非光滑; 恢复系数随运动类型呈现周期性变化, 而非传统模型中的常数; 多初值条件下的非完全分岔是形成多稳态共存的根本原因, 诱发分岔与稳态响应的共存. 实验对比表明, 本文考虑斜碰撞的模型精度显著优于传统模型. 该研究为高精度齿轮传动的振动抑制提供了新的理论依据.

     

    Abstract: Conventional dynamic models for gear systems typically simplify tooth contact as a normal impact, ignoring the oblique collision that involves coupling between normal extrusion and tangential sliding when teeth transition from disengagement to meshing. To remedy this deficiency, this study establishes an oblique collision dynamics model based on Hertzian contact theory and fractal contact theory, accounting for normal extrusion and tangential slip deformations. This model is then incorporated into a three-state meshing framework that comprises tooth surface meshing, disengagement, and back-side contact, ultimately constructing a multi-state meshing-oblique collision dynamic model for gear systems. The dynamic mechanism of normal and tangential deformations during oblique collision is analyzed using phase diagrams and time-history plots, and the distribution characteristics of maximum energy dissipation under two-parameter correlation are studied. Moreover, by employing multi-initial bifurcation diagrams, bifurcation trees, and basins of attraction, the global bifurcation evolution of the meshing-oblique-collision behavior is revealed. The results indicate that normal deformation is consistently larger than tangential deformation, and the abrupt variation leads to non-smooth phase trajectories. Notably, the restitution coefficient exhibits periodic variations with motion type, rather than remaining constant as in traditional models. Under multi-initial conditions, incomplete bifurcation is identified as the cause of multi-stability coexistence, which leads to simultaneous presence of multiple bifurcation branches and steady-state responses. Experimental validation is carried out with rotational speeds, comparing the proposed model, a conventional normal-impact model, and experimental data. The comparison demonstrates that the proposed oblique-collision model yields significantly higher accuracy than the conventional one. Although some deviations persist due to model simplifications, such as rigid support and neglect of shaft flexibility, bearing stiffness, thermal effects, wear, and installation errors, the proposed model consistently outperforms the conventional one across all tested speeds. This research provides a new theoretical foundation for vibration suppression and dynamic optimization in high-precision gear transmissions, and paves the way for future development of more realistic models incorporating additional practical factors.

     

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